Safety devices for saws

• US 9,522,475 B2
• Filed: 07/03/2013
• Issued: 12/20/2016
• Est. Priority Date: 03/25/2008
• Status: Active Grant

• Current Assignee: Power Tool Institute
• Original Assignee: Power Tool Institute
• Inventors: Keller, David V., Hickok, Mark D., Domeny, Peter L., Gogoll, Thornton H. III, Peot, David G., Rodrigues, Stan M., Tennant, Christopher S.
• Primary Examiner(s): Choi, Stephen
• Application Number:
  US13/934,402
• Publication Number:
  US 20130291697A1
• Time in Patent Office: 1,266 Days
• Field of Search: 834/772, 835/20, 835/221.1, 83/58, 835/221.2, 83D/IG.1
• US Class Current: 1/1
• CPC Class Codes: B26D 7/22 Safety devices specially adapted for cutting machines safety devices in general F16P
• CPC Class Codes: B27G 19/02 for circular saws
• CPC Class Codes: B27G 19/08 Accessories for keeping open the saw kerf, e.g. riving knives or wedge plates
• CPC Class Codes: Y10S 83/01 Safety devices
• CPC Class Codes: Y10T 83/2077 By kerf entering guide
• CPC Class Codes: Y10T 83/773 Work-support includes passageway for tool [e.g., slotted table]
• CPC Class Codes: Y10T 83/849 With signal, scale, or indicator
• CPC Class Codes: Y10T 83/85 Signal; e.g., alarm
• CPC Class Codes: Y10T 83/851 Indicator comprising work or product

Abstract

In various embodiments, a saw can include a work surface and a blade at least partially extending through the work surface. In at least one embodiment, the saw can further include a sensor and a light emitter, wherein the light emitter can be configured to emit a first light beam and a second light beam onto at least a portion of the work surface. In various embodiments, the sensor can be can be configured to detect a plurality of saw conditions and, owing to communication between the sensor and the light emitter, the light emitter can be configured to emit the first light beam onto the work surface when the sensor detects a first saw condition and emit the second light beam onto the work surface when the sensor detects a second saw condition.

Claims

1. A saw configured to motivate a blade and cut a workpiece, the saw comprising:

a work surface, wherein the blade is configured to at least partially extend above said work surface;

a visual feedback system positioned to provide visual feedback to an operator of the saw, wherein the visual feedback system comprises a light emitter, and wherein said light emitter is configured to emit a first light beam and a second light beam such that the operator of the saw perceives the first light beam and the second light beam emanating from the light emitter; and

a sensor, wherein said sensor is configured to detect a first saw condition and a second saw condition, wherein said light emitter is in communication with said sensor, wherein said light emitter is configured to direct the first light beam toward the blade and onto one of said work surface and the workpiece when said sensor detects the first saw condition, and wherein said light emitter is configured to direct the second light beam onto one of said work surface and the workpiece when said sensor detects the second saw condition.

2. The saw of claim 1, wherein the first light beam comprises a first color, wherein the second light beam comprises a second color, and wherein the first color is different than the second color.

3. The saw of claim 1, wherein the first light beam comprises a color having a first intensity, wherein the second light beam comprises said color having a second intensity, and wherein said first intensity is different than said second intensity.

4. The saw of claim 1, wherein the first condition occurs when said saw is in communication with a power source.

5. The saw of claim 1, wherein the second condition occurs when said blade is moving.

6. The saw of claim 1, wherein said light emitter is configured to direct a third light beam onto one of said work surface and the workpiece when a third condition is detected.

7. The saw of claim 6, wherein the third condition occurs when a human body part is detected proximate to said blade.

8. The saw of claim 1, wherein said light emitter includes a light source comprising one of a laser, a light emitting diode, and a light bulb.

9. The saw of claim 1, wherein said saw further comprises a riving knife and a blade guard, and wherein said light emitter is configured to be attached to one of said riving knife and said blade guard.

21. The saw of claim 1, wherein said light emitter is positioned above said work surface.

10. A saw configured to motivate a blade and cut a workpiece, wherein the saw is configured to be in a first operating condition and a second operating condition, the saw comprising:

at least one sensor, wherein said at least one sensor is configured to detect whether the saw is in the first condition or the second condition, and wherein said at least one sensor is configured to output a signal which is indicative of whether the saw is in the first condition or the second condition; and

a visual feedback system positioned to provide visual feedback to an operator of the saw, wherein the visual feedback system comprises a light emitter, wherein said light emitter is in communication with said at least one sensor, wherein said light emitter is configured to aim a first light beam toward the blade when said at least one sensor detects the first condition such that the operator of the saw perceives the first light beam emanating from the light emitter, and wherein said light emitter is configured to aim a second light beam toward the blade when said at least one sensor detects the second condition such that the operator of the saw perceives the second light beam emanating from the light emitter.

11. The saw of claim 10, wherein said sensor includes one of a zero-speed switch, a tachometer, a digital encoder, and a vibration sensor.

12. The saw of claim 10, wherein said saw further comprises a blade actuator, a drive shaft extending from said blade actuator, and an arbor configured to accept the blade thereon, wherein said drive shaft is operably connected to said arbor, and wherein said sensor is configured to cooperate with at least one of said blade actuator, said drive shaft, said arbor, and said blade to detect the first condition and the second condition.

13. The saw of claim 10, wherein said light emitter includes a light source comprising one of a light emitting diode, a laser, and a light bulb.

14. The saw of claim 10, wherein the first light beam comprises a first color, wherein the second light beam comprises a second color, and wherein the first color is different than the second color.

15. The saw of claim 10, wherein the first light beam comprises a color having a first intensity, wherein the second light beam comprises said color having a second intensity, and wherein said first intensity is different than said second intensity.

16. The saw of claim 10, wherein said saw further comprises a riving knife and a blade guard, and wherein said light emitter is configured to be attached to one of said riving knife and said blade guard.

17. The saw of claim 10, wherein said saw further comprises a blade actuator, a riving knife, a blade guard, and an anti-kickback pawl, wherein said sensor includes a vibration sensor configured to be attached to one of said riving knife, said blade guard, said blade actuator, and said anti-kickback pawl, and wherein said vibration sensor is configured to detect a vibration wave when said saw is operated in the second condition.

22. The saw of claim 10, wherein said light emitter is positioned over the work surface.

18. A safety device configured to be used with a saw, wherein the saw includes a blade at least partially extending through a work surface adjacent the blade, the safety device comprising:

a light emitter positioned above the work surface, wherein said light emitter is configured to aim a first light beam and a second light beam toward the blade such that an operator of the saw perceives the first light beam and the second light beam; and

a sensor, wherein said sensor is configured to detect a first saw condition and a second saw condition, wherein said light emitter is configured to be in communication with said sensor, wherein said light emitter is configured to emit the first light beam when said sensor detects the first saw condition, and wherein said light emitter is configured to emit the second light beam when said sensor detects the second saw condition.

19. The safety device of claim 18, wherein the first condition occurs when said saw is in communication with a power source.

20. The safety device of claim 18, wherein the second condition occurs when said blade is moving.