Adaptive and state driven data collection

• US 9,524,629 B2
• Filed: 08/12/2015
• Issued: 12/20/2016
• Est. Priority Date: 08/13/2014
• Status: Active Grant

• Current Assignee: Computational Systems Incorporated (Emerson Electric Company)
• Original Assignee: Computational Systems Incorporated (Emerson Electric Company)
• Inventors: Hilemon, Christopher G., Nelson, Thomas E., Skeirik, Robert D., Hayzen, Anthony J., Horn, Deane M.
• Primary Examiner(s): Dsouza, Adolf
• Application Number:
  US14/825,050
• Publication Number:
  US 20160048110A1
• Time in Patent Office: 496 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: G05B 21/02 electric
• CPC Class Codes: G08B 21/02 Alarms for ensuring the safety of persons

Abstract

Automatically adjusting collection parameters for machines on a route in a collection device, based on states of the machines. For each machine on the route, the machine state is read into the collection device. The machine is included or excluded based on the machine state. The collection device is configured with first collection parameters that are configured based on the machine state. Data is collected from the machine based on the first collection parameters. The data is analyzed using parameters that are configured based on the machine, to determine alerts. Based on the alerts, data is selectively immediately collected from the machine based on second collection parameters that are configured based on the machine state and the alerts. Also based on the alerts, the technician is selectively prompted with the collection device to take a predetermined action and collect data from the machine. The action and data are based on third collection parameters that are configured on the machine state and the alerts.

Claims

1. A method of automatically adjusting data collection parameters for machines on a data collection route in a portable collection device used by a technician based on states of the machines, the method comprising the steps of:

for each machine on the data collection route,

reading the state of the machine into the portable collection device, wherein the step of reading the state of the machine into the portable collection device comprises at least one of,

directly measuring with the portable collection device machine parameters that are indicative of the state of the machine,

the technician manually entering into the portable collection device machine parameters that are indicative of the state of the machine, and

automatically downloading from a remote device into the portable collection device machine parameters that are indicative of the state of the machine,

automatically including the machine in or excluding the machine from the data collection route based at least in part on the state of the machine,

automatically configuring the portable collection device with a first predetermined set of data collection parameters that is automatically configured based at least in part on the state of the included machine,

collecting an initial set of data from the included machine with the portable collection device based on the first predetermined set of data collection parameters,

automatically analyzing the initial set of data using a predetermined set of data analysis parameters that is automatically configured based at least in part on the state of the included machine, to determine alerts,

based on the alerts, selectively automatically immediately collecting a second set of data from the included machine based on a second predetermined set of data collection parameters that is automatically configured based at least in part on the state of the included machine and the alerts, and

based on the alerts, selectively prompting the technician with the portable collection device to take a predetermined action and collect a third set of data from the included machine, where the action and the third set of data is based on a third predetermined set of data collection parameters that is automatically configured at least in part on the state of the included machine and the alerts.

2. The method of claim 1, wherein the state of the machine includes at least one of running, idle, length of run time, length of idle time, run speed, machine age, machine type, and material processed by the machine.

3. The method of claim 1, wherein the sets of data collection parameters are disposed in at least one of:

a memory on the portable data collection device, and

a remote computing system and accessed by the portable data collection device over a data network.

4. The method of claim 1, wherein the sets of data include at least one of vibration, temperature, thermal image, sound, oil sample, and technician assessment.

5. The method of claim 1, wherein the predetermined action for the technician to take includes at least one of bump testing the included machine, moving sensors, and returning at a later time to take readings, as directed by the portable data collection device.

6. A method of automatically adjusting data collection parameters for machines on a data collection route in a portable collection device used by a technician based on states of the machines, the method comprising the steps of:

for each machine on the data collection route,

reading the state of the machine into the portable collection device, wherein the step of reading the state of the machine into the portable collection device comprises at least one of,

directly measuring with the portable collection device machine parameters that are indicative of the state of the machine,

the technician manually entering into the portable collection device machine parameters that are indicative of the state of the machine, and

automatically downloading from a remote device into the portable collection device machine parameters that are indicative of the state of the machine,

automatically configuring the portable collection device with a first predetermined set of data collection parameters that is automatically configured based at least in part on the state of the included machine,

collecting an initial set of data from the included machine with the portable collection device based on the first predetermined set of data collection parameters,

automatically analyzing the initial set of data using a predetermined set of data analysis parameters that is automatically configured based at least in part on the state of the included machine, to determine alerts, and

based on the alerts, selectively prompting the technician with the portable collection device to take a predetermined action and collect a third set of data from the included machine, where the action and the third set of data is based on a third predetermined set of data collection parameters that is automatically configured at least in part on the state of the included machine and the alerts.

7. The method of claim 6, wherein the state of the machine includes at least one of running, idle, length of run time, length of idle time, run speed, machine age, machine type, and material processed by the machine.

8. The method of claim 6, wherein the sets of data collection parameters are disposed in at least one of:

a memory on the portable data collection device, and

a remote computing system and accessed by the portable data collection device over a data network.

9. The method of claim 6, wherein the sets of data include at least one of vibration, temperature, thermal image, sound, oil sample, and technician assessment.

10. The method of claim 6, wherein the predetermined action for the technician to take includes at least one of bump testing the included machine, moving sensors, and returning at a later time to take readings, as directed by the portable data collection device.

11. A method of automatically adjusting data collection parameters for machines on a data collection route in a portable collection device used by a technician based on states of the machines, the method comprising the steps of:

for each machine on the data collection route,

reading the state of the machine into the portable collection device, wherein the step of reading the state of the machine into the portable collection device comprises at least one of,

directly measuring with the portable collection device machine parameters that are indicative of the state of the machine,

the technician manually entering into the portable collection device machine parameters that are indicative of the state of the machine, and

automatically downloading from a remote device into the portable collection device machine parameters that are indicative of the state of the machine,

automatically configuring the portable collection device with a first predetermined set of data collection parameters that is automatically configured based at least in part on the state of the included machine,

collecting an initial set of data from the included machine with the portable collection device based on the first predetermined set of data collection parameters, and

automatically analyzing the initial set of data using a predetermined set of data analysis parameters that is automatically configured based at least in part on the state of the included machine.

12. The method of claim 11, wherein the state of the machine includes at least one of running, idle, length of run time, length of idle time, run speed, machine age, machine type, and material processed by the machine.

13. The method of claim 11, wherein the set of data collection parameters is disposed in at least one of:

a memory on the portable data collection device, and

a remote computing system and accessed by the portable data collection device over a data network.

14. The method of claim 11, wherein the set of data includes at least one of vibration, temperature, thermal image, sound, oil sample, and technician assessment.

15. A method of automatically adjusting data collection parameters for machines on a data collection route in a portable collection device used by a technician based on states of the machines, the method comprising the steps of:

for each machine on the data collection route,

reading the state of the machine into the portable collection device, wherein the step of reading the state of the machine into the portable collection device comprises at least one of,

directly measuring with the portable collection device machine parameters that are indicative of the state of the machine,

the technician manually entering into the portable collection device machine parameters that are indicative of the state of the machine, and

automatically downloading from a remote device into the portable collection device machine parameters that are indicative of the state of the machine,

automatically configuring the portable collection device with a first predetermined set of data collection parameters that is automatically configured based at least in part on the state of the included machine,

collecting an initial set of data from the included machine with the portable collection device based on the first predetermined set of data collection parameters,

automatically analyzing the initial set of data using a predetermined set of data analysis parameters that is automatically configured based at least in part on the state of the included machine, to determine alerts, and

based on the alerts, selectively automatically immediately collecting a second set of data from the included machine based on a second predetermined set of data collection parameters that is automatically configured based at least in part on the state of the included machine and the alerts.

16. The method of claim 15, wherein the state of the machine includes at least one of running, idle, length of run time, length of idle time, run speed, machine age, machine type, and material processed by the machine.

17. The method of claim 15, wherein the sets of data collection parameters are disposed in at least one of:

a memory on the portable data collection device, and

a remote computing system and accessed by the portable data collection device over a data network.

18. The method of claim 15, wherein the sets of data include at least one of vibration, temperature, thermal image, sound, oil sample, and technician assessment.

19. A method of automatically adjusting data collection parameters for machines on a data collection route in a portable collection device used by a technician based on states of the machines, the method comprising the steps of:

for each machine on the data collection route,

reading the state of the machine into the portable collection device, wherein the step of reading the state of the machine into the portable collection device comprises at least one of,

directly measuring with the portable collection device machine parameters that are indicative of the state of the machine,

the technician manually entering into the portable collection device machine parameters that are indicative of the state of the machine, and

automatically downloading from a remote device into the portable collection device machine parameters that are indicative of the state of the machine, and

automatically including the machine in or excluding the machine from the data collection route based at least in part on the state of the machine.

20. The method of claim 19, wherein one of the data collection parameters that is adjusted is a scheduling interval for the machine.

21. The method of claim 19, further comprising during execution of the data collection route, automatically including in the data collection route a machine that had previously been excluded from the data collection, based at least in part on a change of the state of the machine.

22. The method of claim 19, wherein the state of the machine includes at least one of running, idle, length of run time, length of idle time, run speed, machine age, machine type, and material processed by the machine.