Surgical clip applier

• US 9,526,501 B2
• Filed: 09/16/2013
• Issued: 12/27/2016
• Est. Priority Date: 12/15/2009
• Status: Active Grant

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Malkowski, Jaroslaw T.
• Primary Examiner(s): Anderson, Gregory
• Assistant Examiner(s): DANG, PHONG SON H
• Application Number:
  US14/027,422
• Publication Number:
  US 20140039526A1
• Time in Patent Office: 1,198 Days
• US Class Current: 1/1
• CPC Class Codes: A61B 17/0644 penetrating the tissue, deformable to closed position
• CPC Class Codes: A61B 17/0682 for applying U-shaped staples or clamps, e.g. without a forming anvil
• CPC Class Codes: A61B 17/10 for applying or removing wound clamps, e.g. containing only one clamp or staple A61B17/076 takes precedence; containing multiple wound clamps A61B17/068; Wound clamp magazines containers, packaging elements or packages specially adapted for particular articles or with special means for dispensing contents B65D83/00, B65D85/00
• CPC Class Codes: A61B 17/1285 for minimally invasive surgery
• CPC Class Codes: A61B 2017/00407 Ratchet means
• CPC Class Codes: A61B 2017/2913 cams or guiding means
• CPC Class Codes: A61B 2017/2915 arcuate shaped guiding means
• CPC Class Codes: A61B 2017/2916 pins in guiding slots
• CPC Class Codes: A61B 2017/2917 with flexible part
• CPC Class Codes: A61B 2017/2945 Curved jaws
• CPC Class Codes: A61B 2090/038 during shipment
• CPC Class Codes: A61B 2090/0803 Counting the number of times an instrument is used
• CPC Class Codes: A61B 90/08 Accessories or related features not otherwise provided for

Abstract

Surgical clip appliers are provided and include a housing; at least one handle pivotably connected to the housing; a channel assembly extending distally from the housing; a clip carrier disposed within the channel assembly and defining a channel and a plurality of windows therein; and a plurality of clips slidably disposed within the channel of the clip carrier. The surgical clip appliers further include a drive channel reciprocally disposed within at least one of the housing and the channel assembly; a wedge plate reciprocally disposed within the channel assembly; a pusher bar reciprocally positioned within the housing and the channel assembly; and a motion multiplier system having a plurality of linkage members configured to distally move the pusher bar by an incremental amount upon an initial actuation of the handles, and configured to proximally move the pusher bar and the wedge plate subsequent to the initial actuation of the handles.

Claims

1. A surgical clip applier for applying surgical clips to body tissue, the surgical clip applier comprising:

a housing;

at least one handle pivotably connected to the housing;

a drive channel reciprocally disposed at least partially within the housing, the drive channel having a first end operatively connected to the at least one handle;

a pusher bar reciprocally positioned at least partially within the housing, the pusher bar having a proximal end operatively connected to at least one handle and a distal end defining a pusher, wherein the distal end of the pusher bar is configured for engagement with a distal-most clip of a plurality of clips loaded in the clip applier; and

a motion multiplier system having a plurality of linkage members configured to distally move the pusher bar by an incremental amount upon an initial actuation of the at least one handle, and configured to proximally move the pusher bar subsequent to the initial actuation of the at least one handle;

wherein the plurality of linkages of the motion multiplier system include;

a proximal linkage member pivotally supported in the housing and operatively connected to the drive channel;

a pivoting drive arm interconnecting the drive channel and the proximal linkage member; and

a distal linkage member interconnecting the proximal linkage member to the pusher bar;

wherein a distal translation of the drive channel causes the proximal linkage member to pivotally rotate via the pivoting drive arm, such that the proximal linkage member causes a first end of the distal linkage member to pivotally rotate in a first direction and a second end of the distal linkage member to slidably move the pusher bar in a distal directions;

wherein a further distal translation of the drive channel causes the proximal linkage member to pivotally rotate via the pivoting drive arm, such that the proximal linkage member causes the first end of the distal linkage member to pivotally rotate in a second direction and the second end of the distal linkage member to slidably move the pusher bar in a proximal direction.

2. A surgical clip applier for applying surgical clips to body tissue, the surgical clip applier comprising:

a housing;

at least one handle pivotably connected to the housing;

a drive channel reciprocally disposed at least partially within the housing, the drive channel having a first end operatively connected to the at least one handle;

a pusher bar reciprocally positioned at least partially within the housing, the pusher bar having a proximal end operatively connected to at least one handle and a distal end defining a pusher, wherein the distal end of the pusher bar is configured for engagement with a distal-most clip of a plurality of clips loaded in the clip applier; and

a motion multiplier system having a plurality of linkage members configured to distally move the pusher bar by an incremental amount upon an initial actuation of the at least one handle, and configured to proximally move the pusher bar subsequent to the initial actuation of the at least one handle;

wherein the plurality of linkages of the motion multiplier system include;

a proximal linkage member pivotally supported in the housing and operatively connected to the drive channel;

a pivoting drive arm interconnecting the drive channel and the proximal linkage member; and

a distal linkage member interconnecting the proximal linkage member to the pusher bar;

wherein a distal translation of the drive channel causes the proximal linkage member to pivotally rotate via the pivoting drive arm, wherein the pivotal rotation of the proximal linkage member causes a pivotal rotation of the distal linkage member, such that a first end of the distal linkage member is pivotally rotated in a first direction and a second end of the distal linkage member slidably moves the pusher bar in a distal direction;

wherein a further distal translation of the drive channel causes a further pivotal rotation of the proximal linkage member via the pivoting drive arm, wherein the further pivotal rotation of the proximal linkage member causes a further pivotal rotation of the distal linkage member, and wherein the further pivotal rotation of the distal linkage member causes a proximal translation of the pusher bar.

3. The clip applier according to claim 2, wherein the rotation of the proximal linkage member via the pivoting drive arm causes the proximal linkage member and the distal linkage member to be linear to each other and along a longitudinal axis defined by a reference axis between the proximal end of the proximal linkage member and the distal end of the distal linkage member, such that the distal linkage member causes a distal translation of the pusher bar.

4. The clip applier according to claim 3, wherein further rotation of the proximal linkage member via the pivoting drive arm causes the proximal linkage member and the distal linkage member to be angularly offset from each other, such that the distal linkage member causes a proximal translation of the pusher bar.

5. A surgical clip applier for applying surgical clips to body tissue, the surgical clip applier comprising:

a housing;

at least one handle pivotably connected to the housing;

a drive channel reciprocally disposed at least partially within the housing, the drive channel having a first end operatively connected to the at least one handle;

a pusher bar reciprocally positioned at least partially within the housing, the pusher bar having a proximal end operatively connected to at least one handle and a distal end defining a pusher, wherein the distal end of the pusher bar is configured for engagement with a distal-most clip of a plurality of clips loaded in the clip applier; and

a motion multiplier system having a plurality of linkage members configured to distally move the pusher bar by an incremental amount upon an initial actuation of the at least one handle, and configured to proximally move the pusher bar subsequent to the initial actuation of the at least one handle;

wherein the plurality of linkages of the motion multiplier system include;

a proximal linkage member pivotally supported in the housing and operatively connected to the drive channel;

a pivoting drive arm interconnecting the drive channel and the proximal linkage member; and

a distal linkage member interconnecting the proximal linkage member to the pusher bar;

wherein a distal translation of the drive channel causes the proximal linkage member to pivotally rotate via the pivoting drive arm, wherein the pivotal rotation of the proximal linkage member causes a pivotal rotation of the distal linkage member, such that a first end of the distal linkage member is pivotally rotated in a first direction and a second end of the distal linkage member slidably moves the pusher bar in a distal direction;

wherein when the proximal linkage member, the distal linkage member, the pivoting drive arm, the drive channel and the pusher bar are in a first position, the proximal linkage member and the distal linkage member define a first angle, wherein proximal translation of the drive channel causes the proximal linkage member and the distal linkage member, via the pivoting drive arm, to pivotally rotate thereby increasing the first angle to a second angle of about 180 degrees such that the proximal linkage member and the distal linkage member are linear to each other, such that the proximal linkage member, the distal linkage member, the pivoting drive arm, the drive channel and the pusher bar are in a second position; and

wherein when the proximal linkage member, the distal linkage member, the pivoting drive arm, the drive channel and the pusher bar are in the second position, further proximal translation of the drive channel causes the proximal linkage member and the distal linkage member, via the pivoting drive arm, to pivotally rotate thereby decreasing the second angle of about 180 degrees to a third angle, such that the distal linkage member, the pivoting drive arm, and the drive channel are in a third position, while the pusher bar is in the first position.

6. A surgical clip applier for applying surgical clips to body tissue, the surgical clip applier comprising:

a housing;

at least one handle pivotably connected to the housing;

a drive channel reciprocally disposed at least partially within the housing, the drive channel having a first end operatively connected to the at least one handle;

a pusher bar reciprocally positioned at least partially within the housing, the pusher bar having a proximal end operatively connected to at least one handle and a distal end defining a pusher, wherein the distal end of the pusher bar is configured for engagement with a distal-most clip of a plurality of clips loaded in the clip applier; and

a motion multiplier system having a plurality of linkage members configured to distally move the pusher bar by an incremental amount upon an initial actuation of the at least one handle, and configured to proximally move the pusher bar subsequent to the initial actuation of the at least one handle;

wherein the plurality of linkages of the motion multiplier system include;

a proximal linkage member pivotally supported in the housing and operatively connected to the drive channel;

a pivoting drive arm interconnecting the drive channel and the proximal linkage member; and

a distal linkage member interconnecting the proximal linkage member to the pusher bar;

wherein a distal translation of the drive channel causes the proximal linkage member to pivotally rotate via the pivoting drive arm, wherein the pivotal rotation of the proximal linkage member causes a pivotal rotation of the distal linkage member, such that a first end of the distal linkage member is pivotally rotated in a first direction and a second end of the distal linkage member slidably moves the pusher bar in a distal direction;

wherein a longitudinal axis, defined by a reference axis between the proximal end of the proximal linkage member and the distal end of the distal linkage member, and the proximal linkage member define a first acute angle on a first side of the longitudinal axis, and the pusher bar is in a proximal position, wherein distal translation of the drive channel causes the proximal linkage member and the distal linkage member to pivot such that the first acute angle on the first side of the longitudinal axis increases until the proximal linkage member and the distal linkage member are linear to each other and the pusher bar has been distally translated via the distal linkage member to a distal position;

further distal translation of the drive channel causes the proximal linkage member and the distal linkage member to pivot from the side of the longitudinal axis to a second side of the longitudinal axis such that the proximal linkage member and the longitudinal axis define a second acute angle and the pusher bar has been proximally translated via the distal linkage member to a proximal position.

7. A surgical clip applier for applying surgical clips to body tissue, the surgical clip applier comprising:

a housing;

at least one handle pivotably connected to the housing;

a drive channel reciprocally disposed at least partially within the housing, the drive channel having a first end operatively connected to the at least one handle;

a pusher bar reciprocally positioned at least partially within the housing, the pusher bar having a proximal end operatively connected to at least one handle and a distal end defining a pusher, wherein the distal end of the pusher bar is configured for engagement with a distal-most clip of a plurality of clips loaded in the clip applier;

a clip carrier at least partially disposed within the housing and defining a channel and a plurality of windows therein;

a plurality of clips slidably disposed within the channel of the clip carrier;

a wedge plate reciprocally disposed at least partially within the housing and being operatively connected to the at least one handle, the wedge plate defining a plurality of apertures formed along a length thereof;

a clip follower disposed within the channel of the clip carrier and engageable with the plurality of windows of the clip carrier and the plurality of apertures of the wedge plate;

wherein the clip follower is configured to engage the wedge plate and move distally upon distal translation of the wedge plate, and is configured to engage the clip carrier and stop proximal movement thereof upon proximal translation of the wedge plate; and

a motion multiplier system having a plurality of linkage members configured to distally move the pusher bar by an incremental amount upon an initial actuation of the at least one handle, and configured to proximally move the pusher bar subsequent to the initial actuation of the at least one handle;

wherein the plurality of linkages of the motion multiplier system include;

a proximal linkage member pivotally supported in the housing and operatively connected to the drive channel;

a pivoting drive arm interconnecting the drive channel and the proximal linkage member; and

a distal linkage member interconnecting the proximal linkage member to the pusher bar;

wherein a distal translation of the drive channel causes the proximal linkage member to pivotally rotate via the pivoting drive arm, such that the proximal linkage member causes a first end of the distal linkage member to pivotally rotate in a first direction and a second end of the distal linkage member to slidably move the pusher bar in a distal direction.

8. The clip applier according to claim 7, further comprising a jaw assembly including a pair of jaws extending from a distal end of the channel assembly, the jaw assembly adapted to accommodate a clip of the plurality of clips therein and being operable to effect formation of a clip disposed therewithin in response to movement of the at least one handle.

9. The clip applier according to claim 8, wherein the pusher bar is movable towards the pair of jaws as the at last one handle is actuated in a first direction by an initial amount in order to move a distal-most clip of the plurality of clips between the pair of jaws, and the pusher bar being configured and adapted to move towards the housing as the at least one handle is actuated an additional amount in the first direction to move the pusher behind a new distal-most clip of the plurality of clips.

10. The clip applier according to claim 9, wherein the drive channel is configured and dimensioned to at least partially surround the pair of jaws and the wedge plate, wherein the drive channel includes a strap extending across a distal end thereof for maintaining the pair of jaws and the wedge plate within the drive channel.

11. The clip applier according to claim 9 wherein the drive channel is moved towards the pair of jaws as the at least one handle is actuated in a first direction to move the second end of the drive channel against the pair of jaws to close the pair of jaws, the drive channel being moved away from the pair of jaws as the at least one handle is moved a second amount to move the second end of the drive channel away from the pair of jaws to allow the pair of jaws to open.

12. The clip applier according to claim 11, further comprising a motion reversing mechanism operatively connected to the wedge plate and the drive channel, wherein rotation of the motion reversing mechanism, during distal movement of the drive channel, results in proximal movement of the wedge plate.

13. The clip applier according to claim 7, wherein the clip follower is configured and adapted for selective engagement with the windows of the clip carrier and the apertures of the wedge plate, wherein the clip follower is configured and adapted to urge the plurality of clips, in a distal direction relative to the clip carrier, upon reciprocal movement of the wedge plate.

14. The clip applier according to claim 7, further comprising:

a motion reversing mechanism operatively connected to the drive channel and the wedge plate and selectively engageable with the pusher bar, wherein rotation of the motion reversing mechanism, during the distal translation of the drive channel, results in proximal movement of the wedge plate and the pusher bar.