Actuated leg orthotics or prosthetics for amputees

• US 9,526,635 B2
• Filed: 05/02/2013
• Issued: 12/27/2016
• Est. Priority Date: 01/05/2007
• Status: Active Grant

• Current Assignee: Victhom Laboratory Inc (Ergoresearch Ltd.)
• Original Assignee: Victhom Laboratory Inc (Ergoresearch Ltd.)
• Inventors: Gilbert, Benoit, Landry, David
• Primary Examiner(s): WATKINS, MARCIA LYNN
• Application Number:
  US13/886,176
• Publication Number:
  US 20130268093A1
• Time in Patent Office: 1,335 Days
• Field of Search: 623/39, 623/43, 623/44, 623/45, 623/46, 623/47, 623/50, 623/52
• US Class Current: 1/1
• CPC Class Codes: A61F 2/582 Elbow joints
• CPC Class Codes: A61F 2/605 Hip joints
• CPC Class Codes: A61F 2/64 Knee joints
• CPC Class Codes: A61F 2/70 electrical
• CPC Class Codes: A61F 2/74 fluid , i.e. hydraulic or pneumatic
• CPC Class Codes: A61F 2/741 using powered actuators, e.g. stepper motors or solenoids
• CPC Class Codes: A61F 2/76 Means for assembling, fitting or testing prostheses, e.g. for measuring or balancing, e.g. alignment means
• CPC Class Codes: A61F 2002/30359 Pyramidally- or frustopyramidally-shaped protrusion and recess
• CPC Class Codes: A61F 2002/30433 using additional screws, bolts, dowels, rivets or washers e.g. connecting screws
• CPC Class Codes: A61F 2002/30523 by means of meshing gear teeth
• CPC Class Codes: A61F 2002/5003 having damping means, e.g. shock absorbers
• CPC Class Codes: A61F 2002/5004 operated by electro- or magnetorheological fluids
• CPC Class Codes: A61F 2002/5009 having two or more elastomeric blocks
• CPC Class Codes: A61F 2002/503 for adjusting elasticity, flexibility, spring rate or mechanical tension
• CPC Class Codes: A61F 2002/5041 having bearing bushes between the rotating parts
• CPC Class Codes: A61F 2002/5043 with rotation-limiting stops, e.g. projections or recesses
• CPC Class Codes: A61F 2002/5069 Ball bearings
• CPC Class Codes: A61F 2002/5072 having spring elements
• CPC Class Codes: A61F 2002/5075 Multiple spring systems including two or more helical springs
• CPC Class Codes: A61F 2002/6854 for locking or unlocking a joint
• CPC Class Codes: A61F 2002/701 : operated by electrically controlled means, e.g. solenoids or torque motors
• CPC Class Codes: A61F 2002/704 : computer-controlled, e.g. robotic control
• CPC Class Codes: A61F 2002/7625 : for measuring angular position
• CPC Class Codes: A61F 2002/764 : for measuring acceleration
• CPC Class Codes: A61F 2002/7645 : for measuring torque, e.g. hinge or turning moment, moment of force
• CPC Class Codes: A61F 2005/0137 : with two parallel pivots
• CPC Class Codes: A61F 2005/0169 : with damping means
• CPC Class Codes: A61F 2005/0179 : with spring means
• CPC Class Codes: A61F 2220/0025 : Connections or couplings between prosthetic parts, e.g. between modular parts; Connecting elements
• CPC Class Codes: A61F 2220/0033 : made by longitudinally pushing a protrusion into a complementary-shaped recess, e.g. held by friction fit
• CPC Class Codes: A61F 2220/0041 : using additional screws, bolts, dowels or rivets, e.g. connecting screws
• CPC Class Codes: A61F 5/0123 : for the knees A61F5/0106 takes precedence
• CPC Class Codes: A61F 5/0125 : the device articulating around a single pivot-point
• CPC Class Codes: G01L 3/1421 : using optical transducers
• CPC Class Codes: H02K 11/24 : Devices for sensing torque, or actuated thereby H02K11/27 takes precedence
• CPC Class Codes: H02K 7/116 : with gears

Abstract

A prosthetic or orthotic device can include at least one device portion and a joint portion for providing for the at least one device portion to pivot between flexion and extension movements relative to another adjacent device portion or an adjacent limb segment of a user. In some embodiments, a prosthetic or orthotic device can include a compliant transmission assembly in operational communication with the joint portion. The compliant transmission assembly can include a compliant member and a pivot. The pivot can be interposed between the compliant member and the joint portion. In some embodiments, the compliant member absorbs energy when a torque is applied.

Claims

1. A prosthetic device comprising:

at least one device portion;

a joint portion for providing for said at least one device portion to pivot about an axis between flexion and extension movements relative to another adjacent device portion or an adjacent limb segment of a user, the joint portion comprising two connectors on opposite sides of the joint portion for connection to the at least one device portion and the another adjacent device portion or the adjacent limb segment of the user, the joint portion further comprising a powered actuator configured to power pivoting between the at least one device portion and said another adjacent device portion or said adjacent limb segment of the user; and

a compliant transmission assembly in operational communication with said joint portion, said compliant transmission assembly comprising at least one compliant member and a pivot such that the compliant member is configured to pivot relative to said powered actuator about a pivot axis, the pivot axis between the compliant member and the powered actuator being located at a distance from a lower connector of the two connectors that is less than a distance of the axis of the joint portion from the lower connector, the compliant member comprising a deformable and resilient element,

wherein said compliant member absorbs energy when a torque is applied between said at least one device portion and said another adjacent prosthetic portion or the adjacent limb segment of the user.

2. A prosthetic device according to claim 1, wherein said compliant member is configured such that it can absorb energy during flexion and can release the energy during extension.

3. A prosthetic device according to claim 1, wherein when absorbing energy said compliant member resists flexion of said joint portion and when releasing energy said compliant member assists extension of said joint portion.

4. A prosthetic device according to claim 1, wherein said compliant member comprises a spring member.

5. A prosthetic device according to claim 1, wherein the flexion and extension movements cause a respective deflection between said joint portion and said compliant member about said pivot of the compliant transmission assembly.

6. A prosthetic device according to claim 5, further comprising a deflection sensor configured to measure torque.

7. A prosthetic device according to claim 1, wherein said powered actuator comprises a motor.

8. An orthotic device comprising:

a joint portion for mounting directly to two adjacent limb segments of a user and providing for said two adjacent limb segments to pivot between flexion and extension movements relative to each other, the joint portion comprising two mounts on opposite sides of the joint portion for direct connection to the adjacent limb segments of the user, the joint portion further comprising a powered actuator configured to power pivoting between the adjacent limb segments of the user; and

a compliant transmission assembly in operational communication with said joint portion, said compliant transmission assembly comprising a compliant member and a pivot such that the compliant member is configured to pivot relative to said powered actuator, the compliant member comprising a deformable and resilient element,

wherein said compliant member absorbs energy when a torque is applied between the adjacent limb segments of the user.

9. An orthotic device according to claim 8, wherein said compliant member is configured such that it can absorb energy during flexion and can release the energy during extension.

10. An orthotic device according to claim 8, wherein when absorbing energy said compliant member resists flexion of said joint portion and when releasing energy said compliant member assists extension of said joint portion.

11. An orthotic device according to claim 8, wherein said compliant member comprises a spring member.

12. An orthotic device according to claim 8, wherein the flexion and extension movements cause a respective deflection between said joint portion and said compliant member about said pivot.

13. An orthotic device according to claim 12, further comprising a deflection sensor configured to measure torque.

14. An orthotic device according to claim 8, wherein said powered actuator comprises a motor.

15. A prosthetic/orthotic device comprising:

at least one lower device portion and a knee joint portion for providing for the at least one lower device portion to pivot between flexion and extension movements relative to another adjacent device portion or an adjacent limb segment of a user about an axis corresponding to a natural knee joint of the user, the knee joint portion comprising a powered actuator configured to power pivoting between the at least one lower device portion and said another adjacent device portion or said adjacent limb segment of the user; and

a compliant transmission assembly positioned to transmit the pivoting of the powered actuator from the knee joint portion between the at least one lower device portion and said another adjacent device portion or said adjacent limb segment of the user;

the compliant transmission assembly comprising

a lever for being mounted to the knee joint portion and

a compliant member mountable to the at least one lower device portion, wherein said compliant member has a non-linear stiffness such that the compliant member is configured to be stiffer at a first torque value than at a second torque value, wherein said first torque value is larger than said second torque value, and wherein said compliant member is configured to pivot relative to said powered actuator about a pivot axis, the pivot axis being located at a distance from the lower device portion that is less than a distance of the axis of the joint portion from the lower device portion, and the compliant member comprises a deformable and resilient element.

16. A prosthetic/orthotic device according to claim 15, wherein said compliant member absorbs energy when a torque is applied between said at least one lower device portion and said another adjacent prosthetic portion or the adjacent limb segment of the user.

17. A prosthetic/orthotic device according to claim 16, wherein said compliant member is configured such that it can absorb energy during flexion of the joint portion and can release the energy during extension of the joint portion.

18. A prosthetic/orthotic device according to claim 15, wherein the lever is configured to pivot relative to said compliant member.

19. A prosthetic/orthotic device according to claim 18, wherein the flexion and extension movements cause a respective deflection between said lever and said compliant member about said pivot axis between the compliant member and the powered actuator.

20. A prosthetic/orthotic device according to claim 15, wherein said compliant member comprises at least one compliant element.

21. A prosthetic/orthotic device according to claim 20, wherein said compliant element comprises a spring.

22. A prosthetic/orthotic device according to claim 20, wherein the device is a prosthetic device and said compliant member comprises a pair of side by side compliant elements.

23. A prosthetic/orthotic device according to claim 20, wherein the device is a prosthetic device and said compliant member comprises a stack of compliant elements.

24. A prosthetic/orthotic device according to claim 15, wherein the device is a prosthetic device and said compliant member is placed under stress by a stress member.

25. A prosthetic/orthotic device according to claim 15, wherein the device is a prosthetic device, the device further comprising a stress actuator for providing a predetermined stress to said compliant member.

26. A prosthetic/orthotic device according to claim 15, wherein said lever and said compliant member are disengageable.