Power generating apparatus and method of operating power generating apparatus

• US 9,528,394 B2
• Filed: 02/10/2014
• Issued: 12/27/2016
• Est. Priority Date: 02/14/2013
• Status: Active Grant

• Current Assignee: Anest Iwata Corporation
• Original Assignee: Anest Iwata Corporation
• Inventors: Fujioka, Tamotsu, Unami, Atsushi, Izumi, Takaaki
• Primary Examiner(s): Denion, Thomas
• Assistant Examiner(s): KEBEA, JESSICA L
• Application Number:
  US14/176,448
• Publication Number:
  US 20140223907A1
• Time in Patent Office: 1,051 Days
• Field of Search: 606/45, 606/70, 606/61, 606/93
• US Class Current: 1/1
• CPC Class Codes: F01K 13/02 Controlling, e.g. stopping or starting
• CPC Class Codes: F01K 25/08 using special vapours
• CPC Class Codes: F01K 9/003 condenser cooling circuits

Abstract

Provided is a power generating apparatus including an evaporator configured to evaporate a working medium with a heating medium supplied from the outside of a working medium flow path, an expander to which a driven machine is connected and which is configured to convert expansion force of the evaporated working medium into rotational force to drive the driven machine, a condensing mechanism configured to condense the working medium discharged from the expander with a cooling medium supplied from the outside of the working medium flow path, the condensing mechanism having at least one heat exchanger pipe through which the working medium flows, a cooling water sprayer configured to spray cooling water as the cooling medium over the surface of one or a plurality of heat exchanger pipes of the at least one heat exchanger pipe, and a cooling fan configured to blow ambient air over the one or a plurality of heat exchanger pipes to evaporate cooling water attached to the surface of the one or a plurality of heat exchanger pipes, and a circulating pump configured to pressurize and supply the condensed working medium to the evaporator.

Claims

1. A power generating apparatus comprising:

an evaporator configured to evaporate a working medium with a heating medium supplied from an outside of a working medium flow path;

an expander to which a driven machine is connected and which is configured to convert expansion force of the evaporated working medium into rotational force to drive the driven machine;

a condensing mechanism configured to condense the working medium discharged from the expander with a cooling medium supplied from the outside of the working medium flow path, the condensing mechanism having;

at least one heat exchanger pipe through which the working medium flows, the at least one heat exchanger pipe including a first exchanger pipe and a second exchanger pipe serially connected with the first exchanger pipe in the working medium flow path,

a first cooling water sprayer configured to spray cooling water as the cooling medium over the first exchanger pipe,

a first cooling fan configured to blow ambient air over the first exchanger pipe to evaporate cooling water attached to a surface of the first exchanger pipe, and

a second cooling fan configured to blow ambient air over the second exchanger pipe;

a circulating pump configured to pressurize and supply the condensed working medium to the evaporator;

a working medium temperature sensor provided in the working medium flow path at an outlet side of the condensing mechanism and configured to detect a temperature of the working medium;

a flow sensor provided in the working medium flow path at an outlet side of the condensing mechanism and configured to detect a flow rate of the working medium; and

a control device configured to control a degree of liquefaction of the working medium through the condensing mechanism to a target value or within a target range, the control device configured to be supplied with detected values from the working medium temperature sensor and the flow sensor, the control device configured to compare the working medium temperature detected by the working medium temperature sensor with a first threshold value, and stop an operation of the second cooling fan when the working medium temperature detected by the working medium temperature sensor is below the first threshold value, and configured to compare the flow rate detected by the flow sensor with a second threshold value, and start an operation of the second cooling fan when the flow rate detected by the flow sensor exceeds the second threshold value.

2. The power generating apparatus of claim 1, wherein the condensing mechanism further includes an ambient temperature sensor detecting an ambient temperature of the at least one heat exchanger pipe;

wherein the control device is configured to control an operation of the second cooling fan according to a detected value of the ambient temperature sensor.

3. The power generating apparatus of claim 1, further comprising:

a heat exchanger provided in the working medium flow path, through which a refrigerant or brine for cooling the working medium circulates.

4. The power generating apparatus of claim 1, wherein the driven machine is an electric power generator.

5. A power generating apparatus comprising:

an evaporator configured to evaporate a working medium with a heating medium supplied from an outside of a working medium flow path;

an expander to which a driven machine is connected and which is configured to convert expansion force of the evaporated working medium into rotational force to drive the driven machine;

a condensing mechanism configured to condense the working medium discharged from the expander with a cooling medium supplied from the outside of the working medium flow path, the condensing mechanism having;

at least one heat exchanger pipe through which the working medium flows, the at least one heat exchanger pipe including a first exchanger pipe and a second exchanger pipe provided in parallel to the working medium flow path,

a first cooling water sprayer provided for the first exchanger pipe and configured to spray cooling water as the cooling medium over the first exchanger pipe,

a first cooling fan provided for the first exchanger pipe and configured to blow ambient air over the first exchanger pipe to evaporate cooling water attached to a surface of the first exchanger pipe,

a second cooling water sprayer provided for the second exchanger pipe and configured to spray cooling water as the cooling medium over the second exchanger pipe, and

a second cooling fan provided for the second exchanger pipe and configured to blow ambient air over the second exchanger pipe to evaporate cooling water attached to a surface of the second exchanger pipe;

a circulating pump configured to pressurize and supply the condensed working medium to the evaporator;

a switching device configured to selectively switch inflow of the working medium to the first and second exchanger pipes;

a working medium temperature sensor provided in the working medium flow path at an outlet side of the condensing mechanism and configured to detect a temperature of the working medium;

a flow sensor provided in the working medium flow path at an outlet side of the condensing mechanism and configured to detect a flow rate of the working medium; and

a control device configured to control a degree of liquefaction of the working medium through the condensing mechanism to a target value or within a target range,

wherein the control device controls the switching device to alternately perform, at each of the first and second exchanger pipes;

a cooling water spray step of allowing the working medium to flow into the first or second exchanger pipes and of spraying cooling water over the first or second exchanger pipes, into which the working medium flows, with the first or second cooling water sprayer, and

an evaporation step of blowing ambient air over the first or second exchanger pipes sprayed with the cooling water by the first or second cooling fan,

wherein the control device is configured to be supplied with detected values from the working medium temperature sensor and the flow sensor, and

the control device is configured to control a delivery flow rate of the circulating pump, the start and stop and cooling water spray quantity of the first and second cooling water sprayer, the start and stop and air volume of the first and second cooling fan, based on the working medium temperature detected by the working medium temperature sensor and the flow rate of the working medium detected by the flow sensor.

6. The power generating apparatus of claim 5, further comprising:

one or a plurality of timers configured to measure an elapsed time of each of the cooling water spray step and the evaporation step;

wherein the control device controls the switching device based on a time measured with the one or plurality of timers.

7. A method of operating a power generating apparatus, the power generating apparatus including:

an evaporator configured to evaporate a working medium with a heating medium supplied from an outside of a working medium flow path;

an expander to which a driven machine is connected and which is configured to convert expansion force of the evaporated working medium into rotational force to drive the driven machine;

a condensing mechanism configured to condense the working medium discharged from the expander with a cooling medium supplied from the outside of the working medium flow path; and

a circulating pump configured to pressurize and supply the condensed working medium to the evaporator;

a working medium temperature sensor provided in the working medium flow path at an outlet side of the condensing mechanism and configured to detect a temperature of the working medium;

a flow sensor provided in the working medium flow path at an outlet side of the condensing mechanism and configured to detect a flow rate of the working medium; and

a control device configured to control a degree of liquefaction of the working medium through the condensing mechanism to a target value or within a target range, the control device being configured to be supplied with detected values from the working medium temperature sensor and the flow sensor;

the condensing mechanism having a plurality of heat exchanger pipes provided in parallel to the working medium flow path, a cooling water sprayer and a cooling fan, which are provided for each of the plurality of heat exchanger pipes, and a switching device configured to selectively switch inflow of the working medium to the plurality of heat exchanger pipes;

the method comprising;

alternately performing at each of the plurality of heat exchanger pipes, a cooling water spray step of allowing the working medium to flow into the heat exchanger pipe and of spraying cooling water over the heat exchanger pipe with the cooling water sprayer, and an evaporation step of blowing ambient air with the cooling fan over the heat exchanger pipe sprayed with the cooling water; and

wherein delivery flow rate of the circulating pump, the start and stop and cooling water spray quantity of the cooling water sprayer for each of the plurality of heat exchanger pipes, the start and stop and air volume of the cooling fan for each of the plurality of heat exchanger pipes are controlled based on the working medium temperature detected by the working medium temperature sensor and the flow rate of the working medium detected by the flow sensor, whereby a degree of liquefaction of the working medium through the condensing mechanism to a target value or within a target range is controlled.

8. The method of claim 7, wherein an elapsed time of each of the cooling water spray step and the evaporation step is measured with one or a plurality of timers, and switching by the switching device is controlled on a basis of the time measured with the one or plurality of timers.

9. The method of claim 7, wherein a temperature sensor configured to detect a temperature of the working medium and a flow sensor configured to detect a flow rate of the working medium are provided in the working medium flow path, and when the temperature of the working medium detected with the temperature sensor is below a first threshold value, it is judged that the working medium has been all liquefied and cooled more than necessary, and when the flow rate of the working medium detected with the flow sensor exceeds a second threshold value, it is judged that a proportion of vapor to liquid is high, and that cooling of the working medium is insufficient, and wherein, based on these judgment results, respective operations of the cooling water sprayer and the cooling fan are controlled.

10. The method of claim 7, wherein the working medium is further cooled by an additional heat exchanger provided in the working medium flow path, through which heat exchanger a refrigerant or brine circulates, the additional heat exchanger being separate from the plurality of heat exchangers pipes provided in parallel.

11. The method of claim 7, wherein the driven machine is an electric power generator.