Multi-turn absolute rotation angle detection device and method of detecting absolute rotation angle

• US 9,528,855 B2
• Filed: 10/09/2012
• Issued: 12/27/2016
• Est. Priority Date: 11/14/2011
• Status: Active Grant

• Current Assignee: Oriental Motor Company Limited
• Original Assignee: Oriental Motor Company Limited
• Inventors: Houda, Akihiko
• Primary Examiner(s): FULTON, CHRISTOPHER W
• Application Number:
  US13/261,897
• Publication Number:
  US 20140290079A1
• Time in Patent Office: 1,540 Days
• Field of Search: 33/1.PT, 702/151
• US Class Current: 1/1
• CPC Class Codes: G01D 2205/26 Details of encoders or position sensors specially adapted to detect rotation beyond a full turn of 360°, e.g. multi-rotation
• CPC Class Codes: G01D 2205/28 The target being driven in rotation by additional gears
• CPC Class Codes: G01D 5/12 using electric or magnetic means G01D5/06 takes precedence
• CPC Class Codes: G01D 5/2452 incorporating two or more tracks having an (n, n+1, ...) relationship

Abstract

This detection device is configured from a gear mechanism (1) provided with first to third counter-shaft gears that mesh with a main-shaft gear (10b), and has a relationship in which the difference between the numbers of teeth of the main-shaft gear and the first counter-shaft gear is two or an integer (a) exceeding two, the difference between the numbers of teeth of the main-shaft gear and the second counter-shaft gear is one, and the number of teeth of the first counter-shaft gear is an integral multiple of the product of the difference of the number of teeth thereof from that of the main-shaft gear and the shaft angle multiplier of a main shaft detector. The detected values of angle detectors (RS0-RS3) are given as digitized angle detected values (P_0(4X), P_1(1X), P_2(1X), P_3(1X)) to a multi-turn arithmetic circuit (25). The determination region of the detected value (P_0(4X)) of a main shaft is determined, and the rotation angle of the main shaft is found. Further, periodic signal values indicating the differences in rotation angle between the main shaft and first to third counter shafts are generated, respectively, and on the basis of a combination of the relative numbers of rotations of the first to third counter shafts found from the respective periodic signal values, the number of rotations of the main shaft is found. The multi-turn absolute rotation angle can be obtained by adding the rotation angle to the number of rotations of the main shaft.

Claims

1. A multi-turn rotation angle detection apparatus comprising:

a main shaft gear mounted on a main shaft;

a first counter-shaft gear and a second counter-shaft gear adapted to mesh with the main shaft gear;

a first counter-shaft and a second counter-shaft adapted to transmit rotations of the first counter-shaft gear and the second counter-shaft gear, respectively;

a set of angle detectors including (i) a main shaft angle detector adapted to detect a rotation angle of the main shaft, (ii) a first counter-shaft angle detector adapted to detect a rotation angle of the first counter-shaft, and (iii) a second counter-shaft angle detector adapted to detect a rotation angle of the second counter-shaft, where the main shaft angle detector is adapted to output N cycles of an N-fold angle detection value P_0(NX) per rotation of the main shaft, the first counter-shaft angle detector is adapted to output one cycle of a 1-fold angle detection value P_1(1X) per rotation of the first counter-shaft, and the second-counter shaft angle detector is adapted to output one cycle of a 1-fold angle detection value P_2(1X) per rotation of the second counter-shaft ; and

a gear mechanism having a teeth number difference of a two or larger integer A between the first counter-shaft gear and the main shaft gear, and a teeth number difference of 1 between the main shaft gear and the second counter-shaft gear, a number of teeth of the first counter-shaft gear being an integer multiple of a product of the teeth number difference of the two or larger integer A and a shaft angle multiplier N of the main shaft angle detector;

wherein;

a multi-turn absolute rotation angle of the main shaft is determined from rotation angle detection values of the main shaft, the first counter-shaft, and the second counter-shaft;

and

the multi-turn rotation angle detection apparatus further comprises;

a main shaft rotation angle detection means adapted to (i) determine a signal P_{0(((AN)/M)xX)} one cycle of which corresponds to M/(AN) rotations of the main shaft from the N-fold angle detection value P_0(NX) detected by the main shaft angle detector and the 1-fold angle detection value P_1(1X) of the first counter-shaft detected by the first counter-shaft angle detector, M being the number of teeth of the first counter-shaft gear, (ii) obtain a discrimination value, which indicates to which cycle of the N cycles the N-fold angle detection value P_0(NX) detected by the main shaft angle detector belongs, from the signal P_{0(((AN)/M)xX)}, and (iii) synthesize one cycle of a 1-fold angle detection value P_0(1X) of the main shaft per rotation of the main shaft from the discrimination value and the N-fold angle detection value P_0(NX); and

a main shaft rotation count detection means adapted to (i) generate a first counter-shaft periodic signal, which represents a difference in a rotation count of the main shaft and a rotation count of the first counter-shaft, from the 1-fold angle detection value P_0(1X) of the main shaft and the 1-fold angle detection value P_1(1X) of the first counter-shaft, (ii) generate a second counter-shaft periodic signal, which represents a difference in the rotation count of the main shaft and a rotation count of the second counter-shaft, from the 1-fold angle detection value P_0(1X) of the main shaft and the 1-fold angle detection value P_2(1X) of the second counter-shaft detected by the second counter-shaft angle detector, and (iii) determine the rotation count of the main shaft from the first counter-shaft periodic signal and the second counter-shaft periodic signal.

2. The multi-turn rotation angle detection apparatus according to claim 1, wherein:

the gear mechanism further includes a third counter-shaft gear adapted to mesh with the main shaft gear and a third counter-shaft adapted to transmit rotation of the third counter-shaft gear;

the set of angle detectors further includes a third counter-shaft angle detector adapted to detect a rotation angle of the third counter-shaft;

the third counter-shaft angle detector is adapted to output one cycle of a 1-fold angle detection value P_3(1X) of the third counter-shaft per rotation of the third counter-shaft; and

the main shaft rotation count detection means is further adapted to (i) generate a third counter-shaft periodic signal, which represents a difference in a rotation count of the main shaft and a rotation count of the third counter-shaft, from the 1-fold angle detection value P_0(1X) of the main shaft and the 1-fold angle detection value P_3(1X) of the third counter-shaft, and (ii) determine the rotation count of the main shaft from the first counter-shaft periodic signal, the second counter-shaft periodic signal, and the third counter-shaft periodic signal.

3. The multi-turn rotation angle detection apparatus according to claim 2, wherein:

S denotes a number of teeth of the third counter-shaft gear;

when a number of teeth of the second counter-shaft gear is Q=R−

1, then S=R+1; and

when the number of teeth of the second counter-shaft gear is Q=R+1, then S=R−

1.

4. The multi-turn rotation angle detection apparatus according to claim 1, further comprising:

a third counter-shaft gear; and

a third counter-shaft adapated to transmit rotation of the third counter-shaft gear;

wherein;

the set of angle detectors further includes a third counter-shaft angle detector adapted to detect a rotation angle of the third count-shaft;

there is a teeth number difference of 1 between the main shaft gear and the third counter-shaft gear;

the main shaft rotation count detection means is further adapted to generate a third counter-shaft periodic signal, which represents a difference in a rotation count of the main shaft and a difference in a rotation count of the third counter-shaft, from the 1-fold angle detection value P_0(1X) of the main shaft and a 1-fold angle detection value P_3(1X) of the third counter-shaft detected by the third counter-shaft angle detector; and

the main shaft rotation count detection means is further adapted to determine the rotation count of the main shaft from the first counter-shaft periodic signal, the second counter-shaft periodic signal, and the third counter-shaft periodic signal.

5. The multi-turn rotation angle detection apparatus according to claim 1, wherein the discrimination value obtained from the signal P_{0(((AN)/M)xX)} is a remainder obtained by dividing a sum or a difference between the N-fold angle detection value P_0(NX) and an N-fold angle detection value P_1(NX) of the first counter-shaft by a basic unit quantity u per cycle, where the N-fold angle detection value P_1(NX) is calculated as a remainder obtained by dividing a product of the 1-fold angle detection value P_1(1X) of the first counter-shaft and N by the basic unit u, the 1-fold angle detection value P_1(1X) being detected by the first counter-shaft angle detector.

6. A multi-turn rotation angle detection method for a multi-turn rotation angle detection apparatus, the multi-turn rotation angle detection apparatus comprising:

a main shaft gear mounted on a main shaft which transmits rotation of a rotational drive source;

a first counter-shaft gear and second counter-shaft gear adapted to mesh with the main shaft gear;

a first counter-shaft and second counter-shaft adapted to transmit rotations of the first counter-shaft gear and the second counter-shaft gear, respectively;

a set of angle detectors including (i) a main shaft angle detector adapted to detect a rotation angle of the main shaft, (ii) a first counter-shaft angle detector adapted to detect a rotation angle of the first counter-shaft, and (iii) a second counter-shaft angle detector adapted to detect a rotation of the second counter-shaft, where the main shaft angle detector is adapted to output N cycles of an N-fold angle detection value P_0(NX) per rotation of the main shaft, the first counter-shaft angle detector is adapted to output one cycle of a 1-fold angle detection value P_1(1X) per rotation of the first counter-shaft, and the second counter shaft angle detector is adapted to output one cycle of a 1-fold angle detection value P_2(1X) per rotation of the second counter-shaft; and

a gear mechanism having a teeth number difference of a two or a larger integer A between the first counter-shaft gear and the main shaft gear, and a teeth number difference of 1 between the main shaft gear and the second counter-shaft gear, a number of teeth of the first counter-shaft gear being an integer multiple of a product of the teeth number difference of the two or larger integer A and a shaft angle multiplier N of the main shaft angle detector;

wherein;

a multi-turn absolute rotation angle of the main shaft is determined from rotation angle detection values of the main shaft, the first counter-shaft, and the second counter-shaft;

and

the multi-turn rotation angle detection method comprising;

detecting with the main shaft angle detector the N cycles of the N-fold angle detection value P_0(NX) per rotation of the main shaft, which is the rotation angle of the main shaft;

detecting with the first counter-shaft angle detector one cycle of a 1-fold angle detection value P_1(1X) of the first counter-shaft per rotation of the first counter-shaft, which is the rotation angle of the first counter-shaft;

detecting with the second counter-shaft angle detector one cycle of a 1-fold angle detection value P_2(1X) of the second counter-shaft per rotation of the second counter-shaft, which is the rotation angle of the second counter-shaft;

determining a signal P_0((AN/M)xX) one cycle of which corresponds to M/(AN) rotations of the main shaft from the N-fold angle detection value P_0(NX) and the 1-fold angle detection value P_1(1X) of the first counter-shaft, where M is the number of teeth of the first counter-shaft gear;

obtaining from the signal P_0((AN/M)xX) a discrimination value, which indicates to which cycle of the N cycles the N-fold angle detection value P_0(NX) belongs, and thereby determining a rotation angle within one rotation of the main shaft;

synthesizing one cycle of a 1-fold angle detection value P_0(1X) of the main shaft per rotation of the main shaft from the discrimination value and the N-fold angle detection value P_0(NX);

generating a first counter-shaft periodic signal, which represents a difference in a rotation count of the main shaft and a rotation count of the first counter-shaft, from the 1-fold angle detection value P_0(1X) of the main shaft and the 1-fold angle detection value P_1(1X) of the first counter-shaft;

generating a second counter-shaft periodic signal which represents a difference in a rotation count of the main shaft and a rotation count of the second counter-shaft, from the 1-fold angle detection value P_0(1X) of the main shaft and the 1-fold angle detection value P_2(1X) of the second counter-shaft; and

determining the rotation count of the main shaft from the first counter-shaft periodic signal and the second counter-shaft periodic signal.

7. The multi-turn rotation angle detection method according to claim 6, wherein:

the gear mechanism further includes a third counter-shaft gear adapted to mesh with the main shaft gear and a third counter-shaft adapted to transmit rotation of the third counter-shaft gear;

the set of angle detectors further includes a third counter-shaft angle detector adapted to detect a rotation angle of the third counter-shaft;

the third counter-shaft angle detector is adapted to output one cycle of a 1-fold angle detection value P_3(1X) of the third counter-shaft per rotation of the third counter-shaft; and

the determining the rotation count of the main shaft from the first counter-shaft periodic signal and the second counter-shaft periodic signal further includes;

generating a third counter-shaft periodic signal, which represents a difference in a rotation count of the main shaft and a rotation count of the third counter-shaft from the 1-fold angle detection value P_0(1X) of the main shaft and the 1-fold angle detection value P_3(1X) of the third counter-shaft, and

determining the rotation count of the main shaft from the first counter-shaft periodic signal, the second counter-shaft periodic signal, and the third counter-shaft periodic signal.

8. The multi-turn rotation angle detection method according to claim 7, wherein:

S denotes a number of teeth of the third counter-shaft gear;

when a number of teeth of the second counter-shaft gear is Q=R−

1, then S=R+1; and

when the number of teeth of the second counter-shaft gear is Q=R+1, then S=R−

1.

9. The multi-turn rotation angle detection method according to claim 6, wherein:

the multi-turn rotation angle detection apparatus further comprises;

a third counter-shaft gear; and

a third counter-shaft adapted to transmit rotation of the third counter-shaft gear;

the set of angle detectors further includes a third counter-shaft angle detector adapted to detect a rotation angle of the third count-shaft gear;

there is a teeth number difference of 1 between the main shaft gear and the third counter-shaft gear;

the multi-turn rotation angle detection method further comprises;

generating a third counter-shaft periodic signal, which represents a difference in a rotation count of the main shaft and a difference in a rotation count of the third counter-shaft, from the 1-fold angle detection value P_0(1X) of the main shaft and a 1-fold angle detection value P_3(1X) of the third counter-shaft detected by the third counter-shaft angle detector;

and

the determining the rotation count of the main shaft from the first counter-shaft periodic signal and the second counter-shaft periodic signal further includes determining the rotation count of the main shaft from the first counter-shaft periodic signal, the second counter-shaft periodic signal, and the third counter-shaft periodic signal.

10. The multi-turn rotation angle detection method according to claim 6, wherein the discrimination value obtained from the signal P_{0(((AN)/M)xX)} is a remainder obtained by dividing a sum or a difference between the N-fold angle detection value P_0(NX) and an N-fold angle detection value P_1(NX) of the first counter-shaft by a basic unit quantity u per cycle, where the N-fold angle detection value P_1(NX) is calculated as a remainder obtained by-dividing a product of the 1-fold angle detection value P_1(1X) of the first counter-shaft and N by the basic unit quantity u, the 1-fold angle detection value P_1(1X) being detected by the first counter-shaft angle detector.

11. A multi-turn rotation angle detection apparatus comprising:

a main shaft gear mounted on a main shaft;

a first counter-shaft gear and a second counter-shaft gear adapted to mesh with the main shaft gear;

a first counter-shaft and a second counter-shaft adapted to transmit rotations of the first counter-shaft gear and the second counter-shaft gear, respectively;

a set of angle detectors including (i) a main shaft angle detector adapted to detect a rotation angle of the main shaft, (ii) a first counter-shaft angle detector adapted to detect a rotation angle of the first counter-shaft, and (iii) a second counter-shaft angle detector adapted to detect a rotation angle of the second counter-shaft, where the main shaft angle detector is adapted to output N cycles of an N-fold angle detection value P_0(NX) per rotation of the main shaft, the first counter-shaft angle detector is adapted to output one cycle of a 1-fold angle detection value P_1(1X) per rotation of the first counter-shaft, and the second counter shaft angle detector is adapted to output one cycle of a 1-fold angle detection value P_2(1X) per rotation of the second counter-shaft; and

a gear mechanism having a teeth number difference of a two or larger integer A between the first counter-shaft gear and the main shaft gear, and a teeth number difference of 1 between the main shaft gear and the second counter-shaft gear, a number of teeth of the first counter-shaft gear being an integer multiple of a product of the teeth number difference of the two or larger integer A and a shaft angle multiplier N of the main shaft angle detector;

wherein;

a multi-turn absolute rotation angle of the main shaft is determined from rotation angle detection values of the main shaft, the first counter-shaft, and the second counter-shaft;

and

the multi-turn rotation angle detection apparatus further comprises;

a main shaft rotation angle detection mechanism adapted to (i) determine a signal P_{0(((AN)/M)xX)} one cycle of which corresponds to M/(AN) rotations of the main shaft from the N-fold angle detection value P_0(NX) detected by the main shaft angle detector and the 1-fold angle detection value P_1(1X) of the first counter-shaft detected by the first counter-shaft angle detector, M being the number of teeth of the first counter-shaft gear, (ii) obtain a discrimination value, which indicates to which cycle of the N cycles the N-fold angle detection value P_0(NX) detected by the main shaft angle detector belongs, from the signal P_{0(((AN)/M)xX)}, and (iii) synthesize one cycle of a 1-fold angle detection value P_0(1X) of the main shaft per rotation of the main shaft from the discrimination value and the N-fold angle detection value P_0(NX); and

a main shaft rotation count detection mechanism adapted to (i) generate a first counter-shaft periodic signal, which represents a difference in a rotation count of the main shaft and a rotation count of first counter-shaft, from the 1-fold angle detection value P_0(1X) of the main shaft and the 1-fold angle detection value P_1(1X) of the first counter-shaft, (ii) generate a second counter-shaft periodic signal, which represents a difference in the rotation count of the main shaft and a rotation count of the second counter-shaft, from the 1-fold angle detection value P_0(1X) of the main shaft and the 1-fold angle detection value P_2(1X) of the second counter-shaft detected by the second counter-shaft angle detector, and (iii) determine the rotation count of the main shaft from the first counter-shaft periodic signal and the second counter-shaft periodic signal.

12. The multi-turn rotation angle detection apparatus according to claim 11, wherein:

the gear mechanism further includes a third counter-shaft gear adapted to mesh with the main shaft gear and a third counter-shaft adapted to transmit rotation of the third counter-shaft gear;

the set of angle detectors further includes a third counter-shaft angle detector adapted to detect a rotation angle of the third counter-shaft;

the third counter-shaft angle detector is adapted to output one cycle of a 1-fold angle detection value P_3(1X) of the third counter-shaft per rotation of the third counter-shaft; and

the main shaft rotation count detection mechanism is further adapted to (i) generate a third counter-shaft periodic signal, which represents a difference in a rotation count of the main shaft and a rotation count of the third counter-shaft, from the 1-fold angle detection value P_0(1X) of the main shaft and the 1-fold angle detection value P_3(1X) of the third counter-shaft, and (ii) determine the rotation count of the main shaft from the first counter-shaft periodic signal, the second counter-shaft periodic signal, and the third counter-shaft periodic signal.

13. The multi-turn rotation angle detection apparatus according to claim 12, wherein the discrimination value obtained from the signal P_{0(((AN)/M)xX)} is a remainder obtained by dividing a sum or a difference between the N-fold angle detection value P_0(NX) and an N-fold angle detection value P_1(NX) of the first counter-shaft by a basic unit quantity u per cycle, where the N-fold angle detection value P_1(NX) is calculated as a remainder obtained by dividing a product of the 1-fold angle detection value P_1(1X) of the first counter-shaft and N by the basic unit quantity u, the 1-fold angle detection value P_1(1X) being detected by the first counter-shaft angle detector.

14. The multi-turn rotation angle detection apparatus according to claim 12, wherein a teeth number difference between the main shaft gear and the third counter-shaft gear is 1.

15. The multi-turn rotation angle detection apparatus according to claim 12, wherein;

S denotes a number of teeth of the third counter-shaft gear;

when a number of teeth of the second counter-shaft gear is Q=R−

1, then S=R+1; and

when the number of teeth of the second counter-shaft gear is Q=R+1, then S=R−

1.

16. The multi-turn rotation angle detection apparatus according to claim 15, wherein the discrimination value obtained from the signal P_{0(((AN)/M)xX)} is a remainder obtained by dividing a sum or a difference between the N-fold angle detection value P_0(NX) and an N-fold angle detection value P_1(NX) of the first counter-shaft by a basic unit quantity u per cycle, where the N-fold angle detection value P_1(NX) is calculated as a remainder obtained by dividing a product of the 1-fold angle detection value P_1(1X) of the first counter-shaft and N by the basic unit quantity u, the 1-fold angle detection value P_1(1X) being detected by the first counter-shaft angle detector.

17. The multi-turn rotation angle detection apparatus according to claim 11, wherein:

the gear mechanism further includes a third counter-shaft gear adapted to mesh with the main shaft gear and a third counter-shaft adapted to transmit rotation of the third counter-shaft gear;

a teeth number difference between the main shaft gear and the third counter-shaft gear is 1;

the main shaft rotation count detection mechanism generates a third counter-shaft periodic signal, which represents a difference in a rotation count of the main shaft and a rotation count of the third counter-shaft, is generated from the 1-fold angle detection value P_0(1X) of the main shaft and a 1-fold angle detection value P_3(1X) of the third counter-shaft detected by a third counter-shaft angle detector; and

the main shaft rotation count detection mechanism determines the rotation count of the main shaft from the first counter-shaft periodic signal, the second counter-shaft periodic signal, and the third counter-shaft periodic signal.

18. The multi-turn rotation angle detection apparatus according to claim 17, wherein:

S denotes a number of teeth of the third counter-shaft gear;

when the number of teeth of the second counter-shaft gear is Q=R−

1, then S=R+1; and

when the number of teeth of the second counter-shaft gear is Q=R+1, then S=R−

1.

19. The multi-turn rotation angle detection apparatus according to claim 17, wherein the discrimination value obtained from the signal P_{0(((AN)/M)xX)} is a remainder obtained by dividing a sum or a difference between the N-fold angle detection value P_0(NX) and an N-fold angle detection value P_1(NX) of the first counter-shaft by a basic unit quantity u per cycle, where the N-fold angle detection value P_1(NX) is calculated as a remainder obtained by dividing a product of the 1-fold angle detection value P_1(1X) of the first counter-shaft and N by the basic unit quantity u, the 1-fold angle detection value P_1(1X) being detected by the first counter-shaft angle detector.

20. The multi-turn rotation angle detection apparatus according to claim 11, wherein the discrimination value obtained from the signal P_{0(((AN)/M)xX)} is a remainder obtained by dividing a sum or a difference between the N-fold angle detection value P_0(NX) and an N-fold angle detection value P_1(NX) of the first counter-shaft by a basic unit quantity u per cycle, where the N-fold angle detection value P_1(NX) is calculated as a remainder obtained by dividing a product of the 1-fold angle detection value P_1(1X) of the first counter-shaft and N by the basic unit quantity u, the 1-fold angle detection value P_1(1X) being detected by the first counter-shaft angle detector.