Dialogue system and method for examining machining processes

• US 9,529,343 B2
• Filed: 12/21/2012
• Issued: 12/27/2016
• Est. Priority Date: 06/30/2010
• Status: Active Grant

• Current Assignee: Trumpf Werkzeugmaschinen GmbH + Company KG (Trumpf GmbH + Company KG)
• Original Assignee: Trumpf Werkzeugmaschinen GmbH + Company KG (Trumpf GmbH + Company KG)
• Inventors: Bauer, Klaus, Hammann, Gerhard, Bock, Hans-Peter
• Primary Examiner(s): Fennema, Robert
• Assistant Examiner(s): Sivanesan, Sivalingam
• Application Number:
  US13/724,189
• Publication Number:
  US 20130184839A1
• Time in Patent Office: 1,467 Days
• Field of Search: 700/83
• US Class Current: 1/1
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05B 19/409 characterised by using manual data input [MDI] or by using control panel, e.g. controlling functions with the panel; characterised by control panel details or by setting parameters G05B19/408, G05B19/4093 take precedence
• CPC Class Codes: G05B 2219/32007 Operator is assisted by expert system for advice and delegation of tasks
• CPC Class Codes: G05B 2219/36118 Adapt interactive dialog, help to experience, short cut menu

Abstract

A dialog system for examining a processing operation carried out on a machine tool and establishing a proposal for improving at least one quality feature of a subsequent processing operation, the dialog system having input means to predetermine the quality feature to be improved and a proposal module which, by accessing stored expert knowledge, can establish at least one proposal for improving the quality feature. In some implementations, the proposal module is operable to read data established by one or more of a machine tool sensor system and image data of a processed workpiece together with associated material and processing data to provide the proposal.

Claims

1. A dialogue system for the examination of a laser cutting operation which is carried out on a laser machine tool to establish a proposal for improving at least one quality feature of a subsequent laser cutting operation, the dialogue system comprising:

input means through which an operator can identify the quality feature that is to be improved; and

a proposal module that is configured to access stored expert knowledge, and to provide at least one proposal for improving the quality feature, wherein, to provide the at least one proposal, the proposal module is further configured to read data provided from a sensor system of the laser machine tool and image data of at least one laser cut edge of a processed metal sheet together with associated metal sheet material and processing data.

2. The dialogue system according to claim 1, wherein the dialogue system is further configured to request additional operator inputs and to process the additional operator inputs together with the one or more of the data provided from the laser machine tool sensor system and the image data of at least one laser cut edge of the processed metal sheet together with the associated metal sheet material and processing data in order to establish the proposal.

3. The dialogue system according to claim 1, wherein the dialogue system is further configured to initiate one or more of a laser cutting operation and a measurement by the laser machine tool sensor system.

4. The dialogue system according to claim 1, further comprising a mask generator that produces masks for one or more of input requests and output of established proposals.

5. The dialogue system according to claim 1, wherein the stored expert knowledge has a tree-like data structure with hierarchical decision nodes which the proposal module can access in order to establish a proposal.

6. The dialogue system according to claim 1, wherein the stored expert knowledge comprises an XML data bank that has a plurality of individual data elements which define decision nodes.

7. The dialogue system according to claim 1, wherein the stored expert knowledge can be modified by an operator, such that additional decision nodes can be one or more of supplemented and inserted by an operator.

8. The dialogue system according to claim 1, wherein at least one decision node of the stored expert knowledge is defined such that the proposal module makes a decision at least based on one or more of data provided by the laser sensor system and the image data of at least one laser cut edge of the processed metal sheet together with associated metal sheet material and processing data.

9. The dialogue system according to claim 1, wherein at least one decision node of the stored expert knowledge is defined such that the proposal module at the decision node makes a decision at least based on an operator input.

10. The dialogue system according to claim 1, wherein at least one decision node of the stored expert knowledge is defined such that the proposal module at the decision node makes a decision at least based on data from a control program of the laser cutting operation which is carried out.

11. The dialogue system according to claim 1, wherein the stored expert knowledge has a tree-like data structure which defines at least one path for establishing a proposal, which has one or more of at least one sensor data decision node, at least one operator input decision node, and at least one processing program data decision node.

12. The dialogue system according to claim 1, wherein the stored expert knowledge is stored in a central data bank which is incorporated in a telepresence portal.

13. The dialogue system according to claim 1, wherein the proposal module is further configured to read one or more of data provided from a machine tool sensor system and image data of a plurality of laser cut edges of the processed metal sheet together with the associated metal sheet material and processing data in order to establish the proposal.

14. A control unit for a laser machine tool, the control unit having a dialogue system for examining a laser cutting operation which is carried out on the laser machine tool to establish a proposal for improving at least one quality feature of a subsequent laser cutting operation, the dialogue system comprising:

input means through which an operator can identify the quality feature that is to be improved; and

a proposal module that is configured to access stored expert knowledge, and to provide at least one proposal for improving the quality feature, wherein, to provide the at least one proposal, the proposal module is further configured to read data provided from a sensor system of the laser machine tool and image data of at least one laser cut edge of a processed metal sheet together with associated metal sheet material and processing data.

15. The control unit according to claim 14, wherein the control unit is constructed such that automatic adaptation of at least one control program of the subsequent laser cutting operation can be carried out based on the proposal established for the subsequent laser cutting operation by means of the dialogue system.

16. A non-transitory computer-readable medium storing a computer program product that is executable on a data processing system and comprising encoding that is executable to form a dialogue system for examining a processing operation which is carried out on a laser machine tool to establish a proposal for improving at least one quality feature of a subsequent laser cutting operation, the dialogue system comprising:

input means through which an operator can identify the quality feature that is to be improved; and

a proposal module that is configured to access stored expert knowledge, and to provide at least one proposal for improving the quality feature, wherein, to provide the at least one proposal, the proposal module is further configured to read data provided from a sensor system of the laser machine tool and image data of at least one laser cut edge of a processed metal sheet together with associated metal sheet material and processing data.

17. A laser machine tool implemented method for examination of a processing operation to establish a proposal for improving at least one quality feature of a subsequent laser cutting operation in which an operator predetermines a quality feature for a dialogue system, the method comprising:

establishing, by the dialogue system, at least one proposal for improving the quality feature using stored expert knowledge; and

reading, by the dialogue system, data provided by a sensor system of the laser machine tool and image data of at least one laser cut edge of a processed metal sheet together with associated metal sheet material and processing data in order to establish the proposal.

18. The method according to claim 17, further comprising transmitting the data provided by the laser machine tool sensor system, the image data of at least one laser cut edge and the associated metal sheet material and processing data to the dialogue system using a telepresence portal.

19. The method according to claim 17, further comprising:

recording images of a plurality of cutting edges of the processed metal sheet cut with different cutting parameter data; and

transmitting the images together with the associated metal sheet material and cutting parameter data of the processed metal sheet to the dialogue system.