Wireless transponder unit, electrical joint monitoring system including the same, and method of monitoring electrical joints

• US 9,530,033 B2
• Filed: 05/28/2013
• Issued: 12/27/2016
• Est. Priority Date: 05/28/2013
• Status: Active Grant

• Current Assignee: Eaton Intelligent Power Limited (Eaton Corporation PLC.)
• Original Assignee: Eaton Corp. (Wisconsin) (Eaton Corporation PLC.)
• Inventors: Shea, John Joseph, Carrodus, Jason B.
• Primary Examiner(s): Barakat, Mohamed
• Application Number:
  US13/903,092
• Publication Number:
  US 20140354415A1
• Time in Patent Office: 1,309 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: G06K 19/0717 the sensor being capable of sensing environmental conditions such as temperature history or pressure
• CPC Class Codes: G06K 7/10366 the interrogation device being adapted for miscellaneous applications

Abstract

A wireless transponder unit having a maximum operating temperature and being structured to be disposed on an electrical joint includes: an integrated circuit configured to store identification information; and a resonant circuit electrically connected to the integrated circuit, the resonant circuit having a damping factor. The resonant circuit includes a capacitor, an antenna, and a resistor having a resistance and a positive thermal coefficient. A change in temperature of the wireless transponder unit causes a change in the resistance of the resistor and the damping factor of the resonant circuit. The maximum operating temperature of the wireless transponder unit is based on the damping factor of the resonant circuit.

Claims

1. A wireless transponder unit having a maximum operating temperature and being structured to be disposed proximate to an electrical joint, the wireless transponder unit comprising:

an integrated circuit configured to store identification information; and

a resonant circuit electrically connected to the integrated circuit, the resonant circuit having a damping factor, said resonant circuit including a capacitor, an antenna, and a resistor having a resistance and a positive thermal coefficient,

wherein a change in temperature of the wireless transponder unit causes a change in the resistance of the resistor and the damping factor of the resonant circuit, and

wherein the maximum operating temperature of the wireless transponder unit is based on the damping factor of the resonant circuit, and

wherein the capacitor is electrically connected in parallel with the integrated circuit.

2. The wireless transponder unit of claim 1, wherein the resistance of the resistor has a non-linear response to the change in temperature.

3. The wireless transponder unit of claim 1, wherein the resistor has a critical temperature;

and wherein the maximum operating temperature of the wireless transponder unit is about equal to the critical temperature.

4. The wireless transponder unit of claim 3, wherein the resistor is a polymer-based resistor.

5. The wireless transponder unit of claim 4, wherein the electrical joint includes an elongated conductive member;

and wherein the polymer-based resistor is configured to extend along a length of the elongated conductive member.

6. The wireless transponder unit of claim 5, wherein the elongated conductive member corresponds to a plurality of electrical joints;

and wherein the polymer-based resistor extends past at least two of the electrical joints.

7. The wireless transponder unit of claim 1, wherein the wireless transponder unit is a radio frequency identification tag.

8. A system for monitoring a plurality of electrical joints, the system comprising:

a plurality of wireless transponder units, each of the wireless transponder units being disposed proximate to a corresponding one of the electrical joints, having a maximum operating temperature, and being configured to output identification information in response to being interrogated;

a wireless interrogation unit structured to interrogate the wireless transponder units; and

a processor having a routine structured to determine a fault of the electrical joints corresponding to a number of the wireless transponder units that fail to respond to being interrogated by the wireless interrogation unit, and

wherein at least one of the wireless transponder units includes;

an integrated circuit configured to store the identification information; and

a resonant circuit electrically connected to the integrated circuit, the resonant circuit having a damping factor, said resonant circuit including a capacitor, an antenna, and a resistor having a resistance and a positive thermal coefficient, and

wherein the capacitor is electrically connected in parallel with the integrated circuit.

9. The system of claim 8, wherein the maximum operating temperature of said each of the wireless transponder units is about equal to a maximum temperature at which the integrated circuit operates reliably.

10. The system of claim 8, wherein the resistor has a critical temperature;

and wherein the maximum operating temperature of said each of the wireless transponder units is about equal to the critical temperature.

11. The system of claim 10, wherein the resistor is a polymer-based resistor.

12. The system of claim 8, wherein said each of the wireless transponder units further includes a thermally insulating element;

and wherein said thermally insulating element is disposed between the corresponding one of the electrical joints and the integrated circuit.

13. The system of claim 8, wherein at least one of the electrical joints includes a fastener;

and wherein a corresponding one of the wireless transponder units is disposed on the fastener.

14. The system of claim 8, wherein at least one of the wireless transponder units is coupled to a corresponding one of the electrical joints by at least one of a fastener and an adhesive.

15. The system of claim 8, wherein at least two of the wireless transponder units are disposed on a corresponding one of the electrical joints;

and wherein the routine of the processor is structured to determine a fault of the electrical joint corresponding to said at least two of the wireless transponder units when all of said at least two of the wireless transponder units fail to respond to being interrogated by the wireless interrogation unit and, otherwise, to not determine a fault of the electrical joint corresponding to said at least two of the wireless transponder units.

16. The system of claim 8, wherein the processor is integrated into the wireless interrogation unit.

17. The system of claim 8, wherein the routine of the processor is structured to set a threshold interrogation response rate for at least one of the wireless transponder units and to determine that said at least one of the wireless transponder units fails to respond to being interrogated by the wireless interrogation unit when an interrogation response rate of said at least one of the wireless transponder unit is less than the threshold interrogation response rate.

18. The system of claim 8, wherein at least one of the wireless transponder units is a radio frequency identification tag.

19. A method of monitoring a plurality of electrical joints, the method comprising:

interrogating a plurality of wireless transponder units, each of the wireless transponder units being disposed proximate to a corresponding one of the electrical joints, having a maximum operating temperature, and being configured to output identification information in response to said interrogating;

determining which of the wireless transponder units fail to respond to the interrogation; and

determining a number of faults of a number of the electrical joints corresponding to a number of the wireless transponder units that fail to respond to said interrogating, and

wherein at least one of the wireless transponder units includes;

an integrated circuit configured to store the identification information; and

a resonant circuit electrically connected to the integrated circuit, the resonant circuit having a damping factor, said resonant circuit including a capacitor, an antenna, and a resistor having a resistance and a positive thermal coefficient, and

wherein the capacitor is electrically connected in parallel with the integrated circuit.

20. The method of claim 19, further comprising:

linking at least two of the wireless transponder units disposed proximate to a corresponding one of the electrical joints; and

said determining a number of faults further includes determining a fault of the electrical joint corresponding to said at least two of the wireless transponder units when all of said at least two of the wireless transponder units fail to respond to said interrogating and, otherwise, not determining a fault.

21. The method of claim 19, further comprising:

said determining which of the wireless transponder units fail to respond to said interrogating further includes setting a threshold interrogation response rate for at least one of the wireless transponder units and determining that said at least one of the wireless transponder units fails to respond to said interrogating when an interrogation response rate of said at least one wireless transponder units is less than the threshold interrogation response rate.

22. A non-transitory computer readable medium storing one or more programs, including instructions, which when executed by a computer, causes the computer to perform a method of monitoring a plurality of electrical joints, the method comprising:

interrogating a plurality of wireless transponder units, each of the wireless transponder units being disposed proximate to a corresponding one of the electrical joints, having a maximum operating temperature, and being configured to output identification information in response to said interrogating;

determining which of the wireless transponder units fail to respond to the interrogation; and

determining a number of faults of a number of the electrical joints corresponding to a number of the wireless transponder units that fail to respond to said interrogating, and

wherein at least one of the wireless transponder units includes;

an integrated circuit configured to store the identification information; and

a resonant circuit electrically connected to the integrated circuit, the resonant circuit having a damping factor, said resonant circuit including a capacitor, an antenna, and a resistor having a resistance and a positive thermal coefficient, and

wherein the capacitor is electrically connected in parallel with the integrated circuit.

23. The non-transitory computer readable medium of claim 22, the method further comprising:

linking at least two of the wireless transponder units disposed proximate to a corresponding one of the electrical joints; and

said determining a number of faults further includes determining a fault of the electrical joint corresponding to said at least two of the wireless transponder units when all of said at least two of the wireless transponder units fail to respond to said interrogating and, otherwise, not determining a fault.

24. The non-transitory computer readable medium of claim 22, the method further comprising:

said determining which of the wireless transponder units fail to respond to said interrogating further includes setting a threshold interrogation response rate for at least one of the wireless transponder units and determining that said at least one of the wireless transponder units fails to respond to said interrogating when an interrogation response rate of said at least one wireless transponder units is less than the threshold interrogation response rate.

25. A wireless transponder unit having a maximum operating temperature and being structured to be disposed proximate to an electrical joint, the wireless transponder unit comprising:

an integrated circuit configured to store identification information; and

a resonant circuit electrically connected to the integrated circuit, the resonant circuit including a capacitor, an antenna, and a resistor having a resistance and a negative thermal coefficient,

wherein a change in temperature of the wireless transponder unit causes a change in the resistance of the resistor,

wherein the resistor is electrically connected in parallel with the capacitor, and

wherein the maximum operating temperature of the wireless transponder unit is based on the resistance of the resistor, and

wherein the capacitor is electrically connected in parallel with the integrated circuit.