Changing the state of a switch through the application of power

• US 9,530,581 B2
• Filed: 06/02/2011
• Issued: 12/27/2016
• Est. Priority Date: 06/02/2011
• Status: Expired due to Fees

• Current Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Original Assignee: Halliburton Energy Services Incorporated (Halliburton Company)
• Inventors: Bonavides, Clovis Satyro, Dorffer, Daniel F, Hill, Jim Taylor
• Primary Examiner(s): Vortman, Anatoly
• Application Number:
  US14/119,294
• Publication Number:
  US 20140091893A1
• Time in Patent Office: 2,035 Days
• Field of Search: 337/4, 337/142, 337/147, 337/153, 337/154, 337/157, 337/401, 337/407
• US Class Current: 1/1
• CPC Class Codes: F42C 15/36 wherein arming is effected by combustion or fusion of an element; Arming methods using temperature gradientsF42C15/31 takes precedence
• CPC Class Codes: F42C 15/40 wherein the safety or arming action is effected electrically
• CPC Class Codes: F42C 19/00 Details of fuzes except F42C15/00
• CPC Class Codes: H01H 2037/762 using a spring for opening the circuit when the fusible element melts
• CPC Class Codes: H01H 2037/763 the spring being a blade spring
• CPC Class Codes: H01H 3/30 using spring motor
• CPC Class Codes: H01H 37/76 Contact member actuated by melting of fusible material, actuated due to burning of combustible material or due to explosion of explosive material
• CPC Class Codes: H01H 37/761 with a fusible element forming part of the switched circuit H01H37/767 takes precedence
• CPC Class Codes: H01H 37/767 Normally open
• CPC Class Codes: H01H 5/04 Energy stored by deformation of elastic members by deformation of bimetallic element in thermally-actuated switches H01H37/54
• CPC Class Codes: H01H 61/02 wherein the thermally-sensitive member is heated indirectly, e.g. resistively, inductively
• CPC Class Codes: H01H 61/04 wherein the thermally-sensitive member is only heated directly
• CPC Class Codes: H01H 85/36 Means for applying mechanical tension to fusible member
• CPC Class Codes: H01H 85/46 Circuit arrangements not adapted to a particular application of the protective device

Abstract

A switch includes a spring. The switch further includes a collapsing element. The spring has a first state in which it is being held in tension by a restraining element and a second state in which it is not being held in tension because the restraining element has failed. The collapsing element is situated such that when sufficient power is applied to the collapsing element heat from the collapsing element will cause the restraining element to fail. The switch further includes a first contact coupled to the spring. The switch further includes a second contact coupled to the spring. The first contact and the second contact are separate from each other when the spring is in the first state. The first contact and the second contact are electrically connected to each other when the spring is in the second state.

Claims

1. A switch comprising:

a spring;

a collapsing element;

the spring having a first state in which it is being bold in tension by a restraining element;

the spring having a second state in which it is not being held in tension because the restraining element has failed;

the collapsing element being situated such that when sufficient power is applied to the collapsing element heat from the collapsing element will cause the restraining element to fail;

a first contact coupled to the spring;

a second contact coupled to the spring;

the first contact and the second contact being separate from each other when the spring is in the first state;

the first contact and the second contact being electrically connected to each other when the spring is in the second state; and

wherein

a portion of the first end of the spring adjacent to where the first contact is coupled is non-conductive to electricity, and

a portion of the second end of the spring adjacent to where the second contact is coupled is nonconductive to electricity.

2. The switch of claim 1 wherein the restraining element is selected from a group consisting of a tie-wrap, a eutectic substance, and the collapsing element.

3. The switch of claim 1 further comprising:

a tension element coupled to the spring and the restraining element such that;

when the restraining element has not failed the spring is in tension; and

when the restraining element has failed the spring is not in tension.

4. The switch of claim 1 wherein:

the spring is C-shaped, having a first end, a second end, and an arced element coupled to and between the first end and the second end;

the first contact is coupled to the first end of the spring;

the second contact is coupled to the second end of the spring;

a first elongated tension element is provided that has a proximate end coupled to the first end of the spring;

a second elongated tension element is provided that has a proximate end coupled to the second end of the spring;

moving a distal end of the first elongated tension element toward a distal end of the second elongated tension element causes the first end of the spring to separate from the second end of the spring; and

the restraining element is coupled between the distal end of the first elongated tension element and the distal end of the second elongated tension element such that the first end of the spring is separated from the second end of the spring.

5. The switch of claim 1 further comprising:

a voltage baffler coupled to the first contact.

6. The switch of claim 5 wherein the voltage barrier comprises a spark gap.

7. The switch of claim 1 farther comprising:

a verification device coupled to the first contact.

8. The switch of claim 7 wherein the verification device is selected from the group consisting of a fuse and a resistor, the resistance of the resistor being much greater than the resistance of the collapsing element.

9. A method comprising:

coupling a first switch to a power line, the switch comprising;

a spring;

a collapsing element;

the spring having a first state in which it is being held in tension by a restraining element;

the spring having a second state in which it is not being held in tension because the restraining element has failed;

the collapsing element being situated such that, when sufficient current of a first polarity is applied to the switch, heat from the collapsing clement will cause the restraining element to fail;

a first contact coupled to the spring;

a second contact coupled to the spring;

the first contact and the second contact being separate from each other when the spring is in the first state;

the first contact and the second contact being electrically connected to each other when the spring is in the second state;

the first contact coupled to a first switch actuation line;

the first switch actuation line coupled to the power line; and

wherein;

a portion of the first end of the spring adjacent to where the first contact is coupled is non-conductive to electricity, and

a portion of the second end of spring adjacent to where the second contact is coupled is non-conductive to electricity; and

applying sufficient power of the first polarity through the power line to the first switch actuation line, such that the restraining element fails and the spring moves from the first state to the second state.

10. The method of claim 9 further comprising:

coupling the second contact to a second switch actuation line on a second switch; and

after applying sufficient power of the first polarity through the power line to the first switch actuation line, directing current of a second polarity opposite the first polarity through the first contact and the second contact to;

a perforating gun; and

the second switch actuation line, the second switch being constructed the same as the first switch except that the second switch requires sufficient power of the second polarity to cause the second switch to change from a first state to a second state.

11. The method of claim 9 further comprising:

coupling the second contact to a second switch actuation line on a second switch; and

after applying sufficient power of the first polarity through the power line to the first switch actuation line, directing current of a second polarity opposite the first polarity through the first contact and the second contact to;

an explosive initiator in a setting tool; and

the second switch actuation line, the second switch being constructed the same as the first switch except that the second switch requires sufficient power of the second polarity to cause the second switch to change from a first state to a second state.

12. The method of claim 9 wherein:

the first switch further comprises;

a verification device coupled to the first contact; and

the method further comprises;

verifying that the restraining element has failed after applying sufficient power of the first polarity to the power line by detecting the presence of the verification device.

13. The method of claim 12 wherein detecting the presence of the verification device comprises measuring an impedance between the power line and a ground and comparing it to a known impedance of the verification device.

14. One or more non-transitory computer-readable media storing computer-executable instructions which, when executed on a computer system, perform a method comprising:

coupling a first switch to a power line, the switch comprising;

a spring;

a collapsing element;

the spring having a first state in which it is being held in tension by a restraining element;

the spring having a second state in which it is not being held in tension because the restraining clement has failed;

the collapsing element being situated such that, when sufficient current of a first polarity is applied to the switch, heat from the collapsing element will cause the restraining element to fail;

a first contact coupled to the spring;

a second contact coupled to the spring;

the first contact and the second contact being separate from each other when the spring is in the first state;

the first contact and the second contact being electrically connected to each other when the spring is in the second state;

the first contact coupled to a first switch actuation line;

the first switch actuation line coupled to the power line; and

wherein;

a portion of the first end of the spring adjacent to where the first contact is coupled is non-conductive to electricity, and

a portion of the second cod of the spring adjacent to where the second contact is coupled is non-conductive to electricity; and

applying sufficient power of the first polarity through the power line to the first switch actuation line, such that the restraining element fails and the spring moves from the first state to the second state.

15. The computer-readable media of claim 14 Wherein the method further comprises:

coupling the second contact to a second switch actuation line on a second switch; and

after applying sufficient power of the first polarity through the power line to the first switch actuation line, directing current of a second polarity opposite the first polarity through the first contact and the second contact to;

a perforating gun; and

the second switch actuation line, the second switch being constructed the same as the first switch except that the second switch requires sufficient power of the second polarity to cause the second switch to change from a first state to a second state.

16. The computer-readable media of claim 14 wherein the method further comprises:

coupling the second contact to a second switch actuation line on a second switch; and

after applying sufficient power of the first polarity through the power line to the first switch actuation line, directing current of a second polarity opposite the first polarity through the first contact; and

the second contact to;

a explosive initiator in a setting tool; and

the second switch actuation line, the second switch being constructed the same as the first switch except that the second switch requires sufficient power of the second polarity to cause the second switch to change from a first state to a second state.

17. The computer-readable media of claim 14 wherein:

the first switch further comprises;

a verification device coupled to the first contact; and

the method further comprises;

verifying that the restraining element has failed after applying sufficient power of the first polarity to the power line by detecting the presence of the verification device.

18. The computer-readable media of claim 17 wherein detecting the presence of the verification device comprises measuring an impedance between the power line and a ground and comparing it to a known impedance of the verification device.