Battery management

• US 9,531,037 B2
• Filed: 08/22/2012
• Issued: 12/27/2016
• Est. Priority Date: 08/23/2011
• Status: Active Grant

• Current Assignee: Servato Corp.
• Original Assignee: Servato Corp.
• Inventors: Ogg, Randy
• Primary Examiner(s): Dunn, Drew A
• Assistant Examiner(s): Zhou, Zixuan
• Application Number:
  US13/591,813
• Publication Number:
  US 20130049762A1
• Time in Patent Office: 1,588 Days
• Field of Search: 320/121, 320/124, 324/426, 324/433
• US Class Current: 1/1
• CPC Class Codes: G01R 31/3835 involving only voltage measurements
• CPC Class Codes: G01R 31/396 Acquisition or processing of data for testing or for monitoring individual cells or groups of cells within a battery
• CPC Class Codes: H01M 10/4207 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/4257 Smart batteries, e.g. electronic circuits inside the housing of the cells or batteries
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/482 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 2010/4271 Battery management systems including electronic circuits, e.g. control of current or voltage to keep battery in healthy state, cell balancing
• CPC Class Codes: H01M 2010/4278 Systems for data transfer from batteries, e.g. transfer of battery parameters to a controller, data transferred between battery controller and main controller
• CPC Class Codes: H01M 2220/10 Batteries in stationary systems, e.g. emergency power source in plant
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

Battery management may be provided. First, a battery string in a battery bank may be charged for a charge time. After charging the battery string, the battery string may be isolated from charging for a rest time. Once the charging and resting from charging is complete, a test open circuit voltage for each battery in the first battery string may be measured. In addition, a defective indicator that a battery is defective may be recorded in a database. Next, a battery may be loaded with a preset load for a load time. After loading the battery, a test load voltage for each of the batteries loaded with the preset load may be measured. A second defective indicator that a battery is defective may be recorded in the database when the test load voltage for the second battery is greater than a load voltage differential.

Claims

1. In a system having a battery bank which includes a plurality of battery strings, a method for battery management, the method comprising:

performing a pretest routine on a first battery string in the battery bank, the pretest routine comprising;

measuring a pretest open circuit voltage of each of a plurality of batteries in the first battery string, and

in response to the pretest open circuit voltage of any of the batteries in the first battery string being below a predetermined voltage, performing a preliminary charge routine, the preliminary charge routine comprising;

charging each of the batteries in the first battery string which has a pretest open circuit voltage which is below the predetermined voltage for a predetermined time period; and

measuring the pretest open circuit voltage of each of the batteries in the first battery string which were charged in response to having a pretest open circuit voltage which was below the predetermined voltage, until the pretest open circuit voltage of each of the batteries in the first battery string has increased less than a preliminary charge voltage difference;

in response to the pretest open circuit voltage of each of the batteries in the first battery string increasing less than the preliminary charge voltage difference, performing a main charge routine, the main charge routine comprising;

charging select ones of the batteries in the first battery string for a charge time,

isolating the select ones of the batteries in the first battery string from charging for a rest time to keep the select ones of the batteries in the first battery string, and each of the batteries in the battery strings of the battery bank, from undergoing continuous charging,

repeating the charging of the select ones of the batteries in the first battery string for the charge time and the isolating of the select ones of the batteries in the first battery string from charging for the rest time a predetermined number of times, and

measuring a post charge open circuit voltage for each of the batteries in the first battery string, until the post charge open circuit voltage of each battery in the first battery string has increased less than a predetermined charging voltage differential corresponding to each battery in the first battery string having a substantially full charge;

performing a non-load testing routine comprising;

measuring a test open circuit voltage for each battery in the first battery string, and

in response to the test open circuit voltage of any of the batteries in the first battery string being below a predetermined voltage level, recording, in a database, a first defective indicator for each of the batteries in the first battery string which has a test open circuit voltage which is below the predetermined voltage level, the first defective indicator corresponding to the batteries being defective; and

performing a load testing routine on each of the batteries in the first battery string not having the first defective indicator stored in the database, wherein performing the load testing routine comprises;

 

loading each of the batteries in the first battery string not having the first defective indicator stored in the database with a preset load for a load time,

 

measuring, after the load time, a test load voltage for each of the batteries loaded with the preset load, and

 

in response to a difference between the test open circuit voltage and the test load voltage of any of the batteries loaded with the preset load being greater than a load voltage differential, recording, in the database, a second defective indicator for each of the batteries in the first battery string for which the difference is greater than the load voltage differential, the second defective indicator corresponding to the batteries being defective.

2. The method of claim 1, further comprising performing the pretest routine in response to determining that power has been restored after a power outage time of greater than a predetermined time.

3. The method of claim 1, further comprising performing the pretest routine at a next scheduled time in response to determining that power has been restored after a power outage time of less than a predetermined time.

4. The method of claim 1, further comprising repeating the preliminary charge routine until the pretest open circuit voltage of the each battery in the first battery string has increased less than a preliminary charge voltage difference.

5. The method of claim 1, further comprising repeating the method of claim 1 at regularly scheduled time intervals.

6. The method of claim 1, further comprising charging the first battery string in the battery bank in response to determining that power has been restored after a power outage time of greater than a predetermined time.

7. The method of claim 1, further comprising charging the first battery string in the battery bank at a next scheduled time in response to determining that power has been restored after a power outage time of less than a predetermined time.

8. The method of claim 1, wherein the system further includes a plurality of switches for electrically coupling select batteries of the battery strings to the battery management system, and charging select ones of the batteries in the first battery string for a charge time comprises:

operating select ones of the switches in the system to electrically connect select ones of the batteries in the first battery string to the battery management system, and to electrically disconnect batteries other than the select ones of the batteries in the first battery string from the battery management system; and

charging the select ones of the batteries in the first battery string for a charge time.

9. The method of claim 1, further comprising:

in response to a power level of select ones of the battery strings in the battery bank decreasing below a predetermined level as a result of a power outage, charging the select ones of the battery strings until each battery string reaches a charge level of at least eighty percent of a full charge once power has been restored.

10. A system for use with a battery bank which includes a plurality of battery strings, the system comprising:

means for performing a pretest routine on a first battery string in the battery bank, the pretest routine comprising;

measuring a pretest open circuit voltage of each of a plurality of batteries in the first battery string, and

in response to the pretest open circuit voltage of any of the batteries in the first battery string being below a predetermined voltage, performing a preliminary charge routine, the preliminary charge routine comprising;

charging each of the batteries in the first battery string which has a pretest open circuit voltage which is below the predetermined voltage for a predetermined time period; and

measuring the pretest open circuit voltage of each of the batteries in the first battery string which were charged in response to having a pretest open circuit voltage which was below the predetermined voltage, until the pretest open circuit voltage of each of the batteries in the first battery string has increased less than a preliminary charge voltage difference;

means for performing a main charge routine in response to the pretest open circuit voltage of each of the batteries in the first battery string increasing less than the preliminary charge voltage difference, wherein the main charge routine comprises;

charging select ones of the batteries in the first battery string for a charge time;

isolating the select ones of the batteries in the first battery string from charging for a rest time to keep the select ones of the batteries in the first battery string, and each of the batteries in the battery strings of the battery bank, from undergoing continuous charging;

repeating the charging of the select ones of the batteries in the first battery string for the charge time and the isolating of the select ones of the batteries in the first battery string from charging for the rest time a predetermined number of times; and

measuring a post charge open circuit voltage for each of the batteries in the first battery string, until the post charge open circuit voltage of each battery in the first battery string has increased less than a predetermined charging voltage differential corresponding to each battery in the first battery string having a substantially full charge;

means for performing a non-load testing routine comprising;

means for measuring a test open circuit voltage for each battery in the first battery string, and

means for recording wherein in response to the test open circuit voltage of any of the batteries in the first battery string being below a predetermined voltage level, said means for recording records, in a database, a first defective indicator for each of the batteries in the first battery string which has a test open circuit voltage which is below the predetermined voltage level, the first defective indicator corresponding to the batteries being defective; and

means for performing a load testing routine on each of the batteries in the first battery string not having the first defective indicator stored in the database, wherein the load testing routine comprises;

loading each of the batteries in the first battery string not having the first defective indicator stored in the database with a preset load for a load time,

measuring, after the load time, a test load voltage for each of the batteries loaded with the preset load, and

in response to a difference between the test open circuit voltage and the test load voltage of any of the batteries loaded with the preset load being greater than a load voltage differential, recording, in the database, a second defective indicator for each of the batteries in the first battery string for which the difference is greater than the load voltage differential, the second defective indicator corresponding to the batteries being defective.

11. The system of claim 10, further comprising means for performing the pretest routine in response to determining that power has been restored after a power outage time of greater than a predetermined time.

12. The system of claim 10, further comprising means for performing the pretest routine at a next scheduled time in response to determining that power has been restored after a power outage time of less than a predetermined time.

13. The system of claim 10, further comprising a plurality of switches for electrically coupling select batteries of the battery strings to the battery management system, and wherein said means for charging select ones of the batteries in the first battery string for a charge time comprises:

means for operating select ones of the switches in the system to electrically connect select ones of the batteries in the first battery string to the battery management system, and to electrically disconnect batteries other than the select ones of the batteries in the first battery string from the battery management system; and

means for charging the select ones of the batteries in the first battery string for a charge time.

14. The system of claim 10, further comprising means for charging and in response to a power level of select ones of the battery strings in the battery bank decreasing below a predetermined level as a result of a power outage, said means for charging charges the select ones of the battery strings until each battery string reaches a charge level of at least eighty percent of a full charge once power has been restored.