Surgical accessory clamp and system

• US 9,532,849 B2
• Filed: 04/24/2012
• Issued: 01/03/2017
• Est. Priority Date: 11/21/1997
• Status: Expired due to Fees

• Current Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Original Assignee: Intuitive Surgical Operations, Inc. (Intuitive Surgical Holdings, LLC)
• Inventors: Anderson, S. Christopher, Cooper, Thomas G., Schena, Bruce, Burbank, William, Nixon, Margaret M., Loh, Alan
• Primary Examiner(s): Leubecker, John P
• Application Number:
  US13/454,890
• Publication Number:
  US 20120209291A1
• Time in Patent Office: 1,715 Days
• Field of Search: 600/102, 600/230, 606/1, 606/130, 269/236, 269/196, 269/209, 269/218, 244/90, 244/94, 244/98, 245/15, 245/16, 245/18
• US Class Current: 1/1
• CPC Class Codes: A61B 17/3421 Cannulas
• CPC Class Codes: A61B 2017/00477 Coupling A61B2017/0046 takes precedence
• CPC Class Codes: A61B 2034/305 Details of wrist mechanisms at distal ends of robotic arms
• CPC Class Codes: A61B 34/30 Surgical robots
• CPC Class Codes: A61B 34/37 Master-slave robots A61B34/35 takes precedence
• CPC Class Codes: A61B 34/71 Manipulators operated by drive cable mechanisms
• CPC Class Codes: A61B 46/10 specially adapted for instruments, e.g. microscopes
• CPC Class Codes: A61B 90/361 Image-producing devices, e.g. surgical cameras
• CPC Class Codes: A61B 90/50 Supports for surgical instruments, e.g. articulated arms
• CPC Class Codes: A61B 90/57 Accessory clamps
• CPC Class Codes: F16B 2/10 using pivoting jaws
• CPC Class Codes: F16B 2/185 using levers

Abstract

A robotic surgical system for performing a procedure within a sterile field comprises a manipulator arm and a surgical accessory clamp for coupling a surgical accessory to a distal end portion of the manipulator arm. The accessory clamp includes a base for coupling with the distal end portion of the manipulator arm, two clamp jaws with each of the clamp jaws directly and rotatably coupled to the base by respective pivot pins, and a lever operable to move the two clamp jaws between an open position and closed position. The system also includes a sterile drape covering the accessory clamp and the manipulator arm to shield the accessory clamp and the manipulator arm from the sterile field.

Claims

1. A robotic surgical system for performing a procedure within a sterile field, comprising:

a manipulator arm; and

a surgical accessory clamp for coupling a surgical accessory to a distal end portion of the manipulator arm, the accessory clamp including a base for coupling with the distal end portion of the manipulator arm, two clamp jaws with each of the clamp jaws directly and rotatably coupled to the base by a single pivot pin, and a rotatably coupled lever operable to move at least one of the clamp jaws, relative to the base, between an open position and a closed position, and

a detent structure directly coupled to the base, the detent structure contacting a single clamp jaw to keep the surgical accessory clamp in the open position.

2. The robotic surgical system of claim 1, further comprising the surgical accessory, wherein the surgical accessory is a cannula defining an inner lumen for receiving a surgical tool and providing access through a percutaneous penetration.

3. The robotic surgical system of claim 1, further comprising the surgical accessory, wherein the surgical accessory is selected from the group consisting of a retractor, a stabilizer, and an endoscopic camera.

4. The robotic surgical system of claim 1, wherein a portion of a sterile drape covering the accessory clamp is a vacuum formed part of a larger drape or a separate molded portion of the larger drape and is formed to fit a shape of the two clamp jaws such that the portion of the sterile drape includes a surface shaped to receive the surgical accessory between the two clamp jaws.

5. The system of claim 1, further comprising a sterile drape covering the accessory clamp and the manipulator arm to shield the accessory clamp and the manipulator arm from the sterile field.

6. The robotic surgical system of claim 5, wherein the sterile drape over the accessory clamp includes a reinforcement portion.

7. The system of claim 1 wherein the two clamp jaws allow the surgical accessory to rotate along a length-wise axis in the open position.

8. The system of claim 1 wherein the two clamp jaws pivot about a single pivot axis provided by the single pivot pin.

9. The system of claim 1 further comprising a printed circuit board for processing information about the surgical accessory received between the two clamp jaws.

10. The system of claim 9 wherein the information includes identification of the surgical accessory.

13. The robotic surgical system of claim 5, wherein the sterile drape is comprised of material selected from the group consisting of HDPE, polyethylene, and polyurethane.

11. A method of clamping a surgical accessory in a robotic surgical system, the method comprising:

attaching a surgical accessory clamp to a distal end portion of a manipulator arm, the surgical accessory clamp including a base for attaching to the distal end portion of the manipulator arm, two clamp jaws with each of the clamp jaws directly and rotatably coupled to the base by a single pivot pin, and a rotatably coupled lever operable to move the two clamp jaws, relative to the base to which the lever is coupled by a lever pivot pin, between an open position and a closed position, wherein attaching the surgical accessory clamp comprises exerting a force to move at least one of the clamp jaws from an open position kept by a detent structure contacting a single clamp jaw to keep the surgical accessory clamp in the open position; and

attaching an accessory within the clamp jaws.

12. The method of claim 11, further comprising introducing a surgical tool through the accessory.

14. The method of claim 11 further comprising covering the manipulator arm and accessory clamp with a sterile drape to shield the manipulator arm and accessory clamp from a sterile field and attaching the accessory within the clamp jaws in the sterile field.

15. The method of claim 11, further comprising operating the lever to keep the surgical accessory clamp in the open position by changing a position or orientation of at least one of the clamp jaws with respect to a detent structure coupled to the base.

16. A robotic surgical system for performing a procedure within a sterile field, comprising:

a manipulator arm;

a surgical accessory clamp for coupling a surgical accessory to a distal end portion of the manipulator arm, the accessory clamp including a base for coupling with the distal end portion of the manipulator arm, two clamp jaws with each of the clamp jaws directly and rotatably coupled to the base by a single pivot pin, and a lever operable to move the two clamp jaws, relative to the base, between an open position and a closed position; and

a detent structure directly coupled to the base, the detent structure contacting a single clamp jaw to keep the surgical accessory clamp in the open position.

17. The robotic surgical system of claim 16, wherein the lever is coupled to the base by a lever pivot pin that.

18. The robotic surgical system of claim 16, wherein the lever includes an over-center locking feature to hold the clamp jaws in the closed position.

19. The system of claim 16, further comprising a sterile drape covering the accessory clamp and the manipulator arm to shield the accessory clamp and the manipulator arm from the sterile field.

20. The robotic surgical system of claim 16, wherein a portion of a sterile drape covers the accessory clamp and is a part of a larger drape or a separate molded portion of the larger drape and is formed to fit a shape of the two clamp jaws such that the portion of the sterile drape includes a surface shaped to receive the surgical accessory between the two clamp jaws.