Bone fusion device

• US 9,532,883 B2
• Filed: 03/15/2013
• Issued: 01/03/2017
• Est. Priority Date: 04/13/2012
• Status: Active Grant

• Current Assignee: Neuropro Technologies Inc.
• Original Assignee: Neuropro Technologies Inc.
• Inventors: McLuen, Gary R., Baker, Daniel R., Remington, Benjamin J.
• Primary Examiner(s): Robert, Eduardo C
• Assistant Examiner(s): ECKMAN, MICHELLE CHRISTINE
• Application Number:
  US13/838,119
• Publication Number:
  US 20130274883A1
• Time in Patent Office: 1,390 Days
• Field of Search: 623 1711- 1717
• US Class Current: 1/1
• CPC Class Codes: A61B 2017/00398 using powered actuators, e.g. stepper motors, solenoids
• CPC Class Codes: A61B 2017/0256 for the spine
• CPC Class Codes: A61B 2090/032 pressure limiting, e.g. hydrostatic
• CPC Class Codes: A61B 2090/061 for measuring dimensions, e.g. length
• CPC Class Codes: A61B 2090/065 for measuring contact or contact pressure
• CPC Class Codes: A61B 2090/0807 Indication means
• CPC Class Codes: A61B 90/03 Automatic limiting or abutting means, e.g. for safety
• CPC Class Codes: A61F 2/28 Bones joints A61F2/30
• CPC Class Codes: A61F 2/441 made of inflatable pockets or chambers filled with fluid, e.g. with hydrogel
• CPC Class Codes: A61F 2/4465 having a circular or kidney shaped cross-section substantially perpendicular to the axis of the spine
• CPC Class Codes: A61F 2/447 substantially parallelepipedal, e.g. having a rectangular or trapezoidal cross-section
• CPC Class Codes: A61F 2/4601 for introducing bone substitute, for implanting bone graft implants or for compacting them in the bone cavity
• CPC Class Codes: A61F 2/4657 Measuring instruments used for implanting artificial joints for surgical instruments A61B90/06
• CPC Class Codes: A61F 2002/2839 Bone plugs or bone graft dowels
• CPC Class Codes: A61F 2002/30522 releasable, e.g. using a releasable ratchet
• CPC Class Codes: A61F 2002/30525 Worm gears
• CPC Class Codes: A61F 2002/30538 for adjusting angular orientation
• CPC Class Codes: A61F 2002/30556 for adjusting thickness
• CPC Class Codes: A61F 2002/30579 with mechanically expandable devices, e.g. fixation devices
• CPC Class Codes: A61F 2002/30581 having a pocket filled with fluid, e.g. liquid
• CPC Class Codes: A61F 2002/30601 : telescopic
• CPC Class Codes: A61F 2002/30617 : Visible markings for adjusting, locating or measuring
• CPC Class Codes: A61F 2002/448 : comprising multiple adjacent spinal implants within the same intervertebral space or within the same vertebra, e.g. comprising two adjacent spinal implants
• CPC Class Codes: A61F 2002/4661 : for measuring thickness
• CPC Class Codes: A61F 2002/4666 : for measuring force, pressure or mechanical tension

Abstract

A bone fusion device for insertion between bones that are to be fused together, such as, for example, the vertebrae of a spinal column. The bone fusion device comprises at least one extendable tab and one or more tab extension assemblies. Each tab extension assembly is able to be adjusted in order to individually control the extension or contraction of a side of the tab thereby enabling adjustment of the height and/or angle of the tab with respect to the body of the bone fusion device. Each tab extension assembly is able to be individually adjusted such that the side controlled by each assembly is raised or lowered until the desired tab angle is achieved. The tab is advantageously positioned and angled to correspond to the vertebrae to help brace the device until the bone has fused.

Claims

1. A bone fusion device for insertion into a desired location comprising:

a body having an interior cavity;

a tab configured to fit within the interior cavity and selectively move from a retracted position within interior cavity of the body to an extended position extending out of the body;

a first extension assembly coupled to a first portion of the tab and comprising a first threaded drive mechanism and a first drive screw configured to selectively move the first portion of the tab between the retracted position and the extended position; and

a second extension assembly coupled to a second portion of the tab and comprising a second threaded drive mechanism and a second drive screw, non-coaxial to the first drive screw, and configured to selectively move the second portion of the tab between the retracted position and the extended position;

wherein the first drive screw and the second drive screw are independently turned to selectively move the first portion of the tab and the second portion of the tab.

2. The device of claim 1, wherein each of the first and second threaded drive mechanisms comprise a worm gear operably coupled between the drive screw and a support jack such that rotation of the drive screw rotates the worm gear which retracts or extends the support jack into or out of the worm gear.

3. The device of claim 2, wherein at least one of the first and second drive screws is accessible through a first lateral side of the body and at least a second one of the drive screws is accessible through a second lateral side of the body.

4. The device of claim 2, further comprising a support webbing positioned within the inner cavity of the body between one or more walls of the inner cavity and the exterior of the worm gears such that the support webbing resists lateral movement of the worm gears with respect to the walls of the inner cavity.

5. The device of claim 1, wherein the first and second extension assemblies are pivotably coupled to the different portions of the tab such that the tab is able to pivot about the extension assembly.

6. The device of claim 1, wherein the body has a bottom surface and an upper surface, wherein the upper surface is angled with respect to the bottom surface.

7. The device of claim 1, further comprising one or more plugs, wherein the body and the tab comprise one or more holes that extend from outside the device to the inner cavity and are configured to be removably filled by the plugs.

8. The device of claim 7, wherein the plugs comprise bone material.

9. The device of claim 1, wherein the tab comprises one or more tangs positioned along a perimeter of a top surface of the tab and fit within recesses in the top surface of the body when the tab is in the retracted position.

10. The device of claim 9, wherein one or more of the tangs extend from a perimeter of the tab to a perimeter of the body.

11. The device of claim 1, wherein the second drive screw is parallel to the first drive screw.

12. The device of claim 1, wherein the second drive screw is perpendicular to the first drive screw.

13. A bone fusion device for insertion into a desired location comprising:

a body having an interior cavity;

a tab configured to fit within the interior cavity and selectively move from a retracted position within interior cavity of the body to an extended position extending out of the body;

a first extension assembly coupled to a first portion of the tab and comprising a first threaded drive mechanism and a first drive screw having a first longitudinal axis, configured to selectively move the first portion of the tab between the retracted position and the extended position;

a second extension assembly coupled to a second portion of the tab and comprising a second threaded drive mechanism and a second drive screw having a second longitudinal axis different from the first longitudinal axis, configured to selectively move the second portion of the tab between the retracted position and the extended position; and

a position locking mechanism operably coupled with each of the first and second extension assemblies and configured to provide a plurality of locking positions that the first and second extension assemblies are biased to stay in by the position locking mechanism.

14. The device of claim 13, wherein each of the first and second threaded drive mechanisms are configured to independently move the first and second portions of the tab between the retracted position and the extended position.

15. The device of claim 14, wherein the position locking mechanism comprises a dial operably coupled with one of the plurality of extension assemblies such that when the one of the plurality of extension assemblies is rotated the dial is also rotated.

16. The device of claim 15, wherein the position locking mechanism comprises one or more stops operably coupled with the dial such that when the one of the first and second extension assemblies is in one of the locking positions the interface between the dial and the stops provides a biasing force that resists the movement of the one of the first and second extension assemblies out of the one of the locking positions.

17. The device of claim 13, wherein the second drive screw is parallel to the first drive screw.

18. The device of claim 13, wherein the second drive screw is perpendicular to the first drive screw.

19. A bone fusion device for insertion into a desired location comprising:

a body having an interior cavity;

a tab having a first portion and a second portion, the tab configured to fit within the interior cavity and selectively move from a retracted position within interior cavity of the body to an extended position extending out of the body;

a first extension assembly coupled to the first portion of the tab and configured to move the first portion of the tab between the retracted position and the extended position, the first extension assembly comprising a first drive screw having a first longitudinal axis to control extension of the first extension assembly; and

a second extension assembly coupled to the second portion of the tab and configured to move the second portion of the tab between the retracted position and the extended position, the second extension assembly comprising a second drive screw having a second longitudinal axis different from the first longitudinal axis, to control extension of the second extension assembly;

wherein the first drive screw and the second drive screw are independently turned to selectively move the first portion of the tab and the second portion of the tab.

20. The device of claim 19, wherein the body has a bottom surface and an upper surface, wherein the upper surface is angled with respect to the bottom surface.

21. The device of claim 19, further comprising one or more plugs, wherein the body and the tab comprise one or more holes that extend from outside the device to the interior cavity and are configured to be removably filled by the plugs.

22. The device of claim 21, wherein the plugs comprise bone material.

23. The device of claim 19, wherein the tab comprises one or more tangs positioned along a perimeter of a top surface of the tab and fit within recesses in a top surface of the body when the tab is in the retracted position.

24. The device of claim 23, wherein one or more of the tangs extend from a perimeter of the tab to a perimeter of the body.

25. The device of claim 19, wherein the second drive screw is parallel to the first drive screw.

26. The device of claim 19, wherein the second drive screw is perpendicular to the first drive screw.