Cartridge connection method for precise delivery of liquid

• US 9,533,093 B2
• Filed: 06/06/2011
• Issued: 01/03/2017
• Est. Priority Date: 06/05/2010
• Status: Active Grant

• Current Assignee: Amrita Vishwa Vidyapeetham Deemded University
• Original Assignee: Amrita Vishwa Vidyapeetham Deemded University
• Inventors: Schafer, Eckhard
• Primary Examiner(s): MEDWAY, SCOTT J
• Application Number:
  US13/134,368
• Publication Number:
  US 20110301566A1
• Time in Patent Office: 2,038 Days
• Field of Search: 604/232
• US Class Current: 1/1
• CPC Class Codes: A61M 5/1452 pressurised by means of pistons
• CPC Class Codes: A61M 5/14546 Front-loading type injectors
• CPC Class Codes: A61M 5/1458 Means for capture of the plunger flange
• CPC Class Codes: A61M 5/31511 Piston or piston-rod constructions, e.g. connection of piston with piston-rod A61M5/5066 takes precedence
• CPC Class Codes: A61M 5/31515 Connection of piston with piston rod

Abstract

A mobile medical pump has a tubular cartridge unit with a first end having an interface to an infusion line and a second, open end having a first engagement interface, with a piston inserted in the cartridge and engaging an inner diameter of the cartridge, such that translation of the piston within the cartridge will draw in or expel liquid to or from the cartridge, a case housing having an opening for inserting the cartridge and an internal second engagement interface at a depth that, with a cartridge fully inserted and the first and second engagement interfaces joined, an infusion line may be connected to the first end external to the case, and a piston rod within the case housing, the piston rod having a permanent magnet at a first end with a planar surface orthogonal to a longitudinal axis of the piston rod, and a threaded opening at an opposite end engaging a rotatable translation screw driven by a translation drive system including an electric motor. With the piston rod set at a preprogrammed position, inserting a charged cartridge into the case to engage the first and second engagement interfaces, causes the magnet end of the piston rod to securely contact a steel plate embedded in the piston, such that translation of the piston rod by the translation drive system will expel liquid from the cartridge, and holding the piston rod motionless will hold the piston motionless, preventing any discharge of liquid from the cartridge.

Claims

1. A mobile medical pump comprising:

a tubular cartridge unit comprising a first end having an interface to an infusion line and a second, open end having a first engagement interface, with a piston inserted in the cartridge and engaging an inner diameter of the cartridge, such that translation of the piston within the cartridge will draw in or expel liquid to or from the cartridge, wherein the piston comprises an embedded steel plate oriented such that a surface of the plate is orthogonal to a longitudinal axis of the cartridge and an opening leading to and exposing the steel plate;

a case housing having an opening for inserting the cartridge within the case and an internal second engagement interface at a depth that, with the cartridge fully inserted and the first and second engagement interfaces joined, an infusion line may be connected to the first end external to the case; and

a piston rod within the case housing, the piston rod having a permanent magnet at a first end with a planar surface orthogonal to a longitudinal axis of the piston rod, and a threaded opening at an opposite end engaging a rotatable translation screw driven by a translation drive system including an electric motor;

characterized in that, with the piston rod set at a preprogrammed position corresponding to a volume of liquid charged in the cartridge, inserting the cartridge charged with the volume of liquid into the case to engage the first and second engagement interfaces causes the magnet end of the piston rod to be held within the opening of the piston and to securely contact the steel plate embedded in the piston, such that translation of the piston rod by the translation drive system will expel liquid from the cartridge, and holding the piston rod motionless will hold the piston motionless, preventing any discharge of liquid from the cartridge; and

wherein the piston rod further comprises a mechanism to prevent the piston rod from rotating in the case housing while the rotatable translation screw rotates, wherein the mechanism to prevent the piston rod from rotating comprises;

an extension on the opposite end of the piston rod extending from the piston rod orthogonal to the longitudinal axis of the piston rod, wherein the extension is within and separate from the housing and comprises a longitudinal channel parallel to the longitudinal axis of the piston rod; and

a stationary guide rod parallel to the longitudinal axis of the piston rod that extends longitudinally through the channel parallel to the longitudinal axis of the piston.

2. The mobile medical pump of claim 1 wherein the opening of the piston comprises a female thread leading to and exposing the steel plate to engage a male thread of a charging handle to be used to charge a cartridge with liquid.

6. The mobile medical pump of claim 1 wherein the stationary guide rod is within the case housing and attached to the translation drive system.

8. The mobile medical pump of claim 1 wherein the piston rod is configured to be set at the preprogramed position corresponding to the volume of liquid charged in the cartridge by inputting a value corresponding to the volume of liquid.

13. The device of claim 1 wherein the piston rod is configured to be positionable at multiple preprogramed positions corresponding to multiple volumes of liquid, such that inserting the cartridge charged with one of volumes of liquid while the piston rod is positioned at the corresponding position will cause the magnet end of the piston rod to securely contact the steel plate embedded in the piston.

14. The device of claim 1 wherein the piston rod is configured to be positioned at a preprogramed position corresponding to a partially full volume of liquid in the charged cartridge, such that inserting the partially full cartridge while the piston rod is positioned at the preprogramed position will cause the magnet end of the piston rod to securely contact the steel plate embedded in the piston.

3. A method for preventing flow of liquid from a charged cartridge in a mobile medical pump, comprising steps of:

(a) embedding a steel plate in a piston in the cartridge;

(b) providing a piston rod with a magnetic tip at one end;

(c) charging the cartridge with a volume of a medical liquid;

(d) positioning the piston rod within a case housing at a preprogramed position corresponding to the volume in the charged cartridge, wherein the piston rod has a threaded interface engaging a rotatable translation screw driven by a translation drive system;

(e) inserting the magnet tip of the piston rod into an opening of the piston leading to the embedded steel plate and contacting the steel plate in the piston with the magnet tip of the piston rod; and

(f) driving the piston rod with the translation drive system, causing the piston in the charged cartridge to move precisely with the piston rod;

wherein the piston rod further comprises a mechanism to prevent the piston rod from rotating in the case housing while the rotatable translation screw rotates, wherein the mechanism to prevent the piston rod from rotating comprises;

an extension on the piston rod extending from the piston rod orthogonal to the longitudinal axis of the piston rod, wherein the extension is within and separate from the housing and comprises a longitudinal channel parallel to the longitudinal axis of the piston rod; and

a stationary guide rod parallel to the longitudinal axis of the piston rod that extends longitudinally through the channel parallel to the longitudinal axis of the piston.

9. The method of claim 3 wherein the cartridge is partially filled with the medical liquid in step (c) and the piston rod is positioned in step (d) at a position corresponding to the volume of medical liquid in the partially full cartridge.

10. The method of claim 9 wherein positioning the piston rod at the preprogramed position corresponding to the volume in the charged cartridge comprises inputting a value corresponding to the volume of liquid.

4. A method for delivering liquid material to a patient, comprising the steps:

(a) engaging a handle to a piston in a tubular cartridge unit having one end comprising an interface to connect to an infusion line and an opposite end open to the piston;

(b) charging the cartridge with a volume of a medical liquid by manipulating the handle to withdraw the piston thereby drawing the medical liquid into the cartridge, then disengaging the handle;

(c) positioning a piston rod having a threaded interface engaging a rotatable translation screw within a case housing at a preprogramed position corresponding to the volume in the charged cartridge;

(d) inserting the charged cartridge in the housing, thereby inserting a magnetic tip of the piston rod into an opening of the piston leading to a magnetically permeable plate embedded in the piston and engaging the magnetic tip of the piston rod with the magnetically permeable plate embedded in the piston, and fixing the position of the cartridge in the case housing; and

(e) controlling translation of the piston rod by rotation of the rotatable translation screw to precisely deliver the medical liquid from the cartridge for infusion, wherein the piston rod further comprises a mechanism to prevent the piston rod from rotating in the case housing while the rotatable translation screw rotates, wherein the mechanism to prevent the piston rod from rotating comprises;

an extension on the piston rod extending from the piston rod orthogonal to the longitudinal axis of the piston rod, wherein the extension is within and separate from the housing and comprises a longitudinal channel parallel to the longitudinal axis of the piston rod; and

a stationary guide rod parallel to the longitudinal axis of the piston rod that extends longitudinally through the channel parallel to the longitudinal axis of the piston.

5. The method of claim 4 wherein, in step (a) the opening of the piston is a female-threaded opening leading to and exposing the magnetically permeable plate and the handle comprises a matching male thread for engaging the handle to the piston.

7. The method of claim 4 wherein the a stationary guide rod is within the case housing and attached to a translation drive system.

11. The method of claim 4 wherein the cartridge is partially filled with the medical liquid in step (b) and the piston rod is positioned in step (c) at a position corresponding to the volume of medical liquid in the partially full cartridge.

12. The method of claim 11 wherein positioning the piston rod at the preprogramed position corresponding to the volume in the charged cartridge comprises inputting a value corresponding to the volume of liquid.