Inventory system with climate-controlled inventory

• US 9,533,828 B1
• Filed: 11/07/2014
• Issued: 01/03/2017
• Est. Priority Date: 12/13/2012
• Status: Active Grant

• Current Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Original Assignee: Amazon Technologies, Inc. (Amazon.com, Inc.)
• Inventors: Dwarakanath, Samvid H., Blakey, Sean W., Casteel, Bryant R., Cooper, Bruce J.
• Primary Examiner(s): CUMBESS, YOLANDA RENEE
• Application Number:
  US14/536,337
• Time in Patent Office: 788 Days
• Field of Search: None
• US Class Current: 1/1
• CPC Class Codes: B65G 1/1373 for fulfilling orders in warehouses
• CPC Class Codes: G05B 15/02 electric
• CPC Class Codes: G05D 1/0217 in accordance with energy consumption, time reduction or distance reduction criteria
• CPC Class Codes: G05D 1/0297 by controlling means in a control room
• CPC Class Codes: G05D 23/19 characterised by the use of electric means G05D23/1393 takes precedence
• CPC Class Codes: G06Q 10/087 Inventory or stock management, e.g. order filling, procurement or balancing against orders

Abstract

An inventory system includes a first inventory holder positioned in a first climate-controlled zone of a workspace that is at a below-freezing temperature. The system also includes a second inventory holder positioned in a second climate-controlled zone that is at an above-freezing refrigerated temperature. The system also includes a third inventory holder positioned in a third climate-controlled zone that is at ambient conditions. The system also includes a management module operable to receive an order for the first inventory item, an order for the second inventory item, and an order for the third inventory item. The management module instructs a first mobile drive unit to transport the first inventory holder to an inventory station, instructs a second mobile drive unit to transport the second inventory holder to the inventory station, and instructs a third mobile drive unit to transport the third inventory holder to the inventory station.

Claims

1. An inventory system comprising:

a first inventory holder positioned in a first climate-controlled zone of a workspace that is at a below-freezing temperature;

a second inventory holder positioned in a second climate-controlled zone of the workspace that is at an above-freezing refrigerated temperature;

a third inventory holder positioned in a third climate-controlled zone of the workspace that is at ambient conditions;

a management module operable to;

receive an order for the first inventory item, an order for the second inventory item, and an order for the third inventory item;

instruct a first mobile drive unit to transport the first inventory holder to an inventory station;

instruct a second mobile drive unit to transport the second inventory holder to the inventory station;

instruct a third mobile drive unit to transport the third inventory holder to the inventory station; and

wherein the management module is further operable to, upon entry into the third climate-controlled zone by at least one of the first inventory holder and the second inventory holder, modify a priority of at least one of the first inventory holder and the second inventory holder based at least in part upon a time lapsed while in the third climate-controlled zone.

2. The system of claim 1, wherein the order comprises an electronically placed order for fresh produce or frozen goods received from a web interface of an electronic commerce website.

3. An apparatus, comprising:

an interface operable to wirelessly transmit instructions to one or more mobile drive units; and

a processor communicatively coupled to the interface and operable to;

instruct a first mobile drive unit to transport a first inventory holder storing a first inventory item at ambient conditions from a first zone to an inventory station;

instruct a second mobile drive unit to transport a second inventory holder storing a second inventory item at a climate-controlled temperature from a second zone to the inventory station;

based at least in part upon a condition associated with the second inventory item, determine a first priority of the instruction to the first mobile drive unit and a second priority the instruction to the second mobile drive unit, wherein the first and second priorities determine a sequence in which the first inventory item and the second inventory item are transported to an inventory station; and

wherein a climate-controlled inventory holder is stored in the first zone, and the processor is further operable to;

instruct a third mobile drive unit to transport a third inventory holder storing a third inventory item at a freezing temperature from a third temperature zone to the inventory station.

4. The apparatus of claim 3, wherein the processor is further operable to:

determine a sequence of one or more inventory holders in a queue associated with the inventory station; and

modify the sequence of the one or more inventory holders in the queue based at least in part upon relative priorities assigned to the one or more inventory holders.

5. The apparatus of claim 3, wherein the processor is further operable to modify the first and second priorities based at least in part on the condition associated with the second inventory item.

6. The apparatus of claim 3, wherein the processor is further operable to determine relative queue locations for the first inventory holder and the second inventory holder based on their respective relative priorities.

7. The apparatus of claim 3, wherein the processor is further operable to cause the first inventory holder to drift while the second inventory item is processed at the inventory station.

8. An inventory system comprising:

a first inventory holder positioned in a first climate-controlled zone of a workspace that is at a below-freezing temperature;

a second inventory holder positioned in a second climate-controlled zone of the workspace that is at an above-freezing refrigerated temperature;

a third inventory holder positioned in a third climate-controlled zone of the workspace that is at ambient conditions;

a management module operable to;

receive an order for the first inventory item, an order for the second inventory item, and an order for the third inventory item;

instruct a first mobile drive unit to transport the first inventory holder to an inventory station;

instruct a second mobile drive unit to transport the second inventory holder to the inventory station;

instruct a third mobile drive unit to transport the third inventory holder to the inventory station; and

assign a first priority to the instruction to transport the first inventory holder in response to detecting that the first inventory holder is transported in at least a portion of the third climate-controlled zone of the workspace, wherein the first priority is higher than a second priority assigned to the third inventory holder.

9. An inventory system comprising:

a first inventory holder positioned in a first climate-controlled zone of a workspace that is at a below-freezing temperature;

a second inventory holder positioned in a second climate-controlled zone of the workspace that is at an above-freezing refrigerated temperature;

a third inventory holder positioned in a third climate-controlled zone of the workspace that is at ambient conditions;

a management module operable to;

receive an order for the first inventory item, an order for the second inventory item, and an order for the third inventory item;

instruct a first mobile drive unit to transport the first inventory holder to an inventory station;

instruct a second mobile drive unit to transport the second inventory holder to the inventory station;

instruct a third mobile drive unit to transport the third inventory holder to the inventory station; and

calculate a first path for the first inventory holder that reduces, as compared to at least one other potential path, an amount of time that the first inventory holder is located outside the first climate-controlled zone.

10. A system, comprising:

a first mobile drive unit operable to retrieve a first inventory holder positioned in a below-ambient temperature portion of a warehouse and transport the first inventory holder to an inventory station positioned in an ambient temperature portion of the warehouse;

a second mobile drive unit operable to retrieve a second inventory holder positioned in the ambient temperature portion of the warehouse and transport the second inventory holder to the inventory station; and

a management module operable to prioritize transportation of the first inventory holder to the inventory station over the second inventory holder based at least in part upon the storage of climate-controlled inventory items by the first inventory holder and a position of the first inventory holder in the ambient temperature portion of the warehouse.

11. The system of claim 10, wherein the first mobile drive unit and the second mobile drive unit comprise wireless reception modules operable to receive prioritized instructions from the management module.

12. The system of claim 10, wherein the first mobile drive unit is operable to activate one or more entry control devices for ingress to the below-ambient temperature portion of the warehouse.

13. The system of claim 10, wherein the inventory station is equipped to process orders for below-ambient fresh grocery items and ambient grocery items.

14. The system of claim 13, wherein the inventory station is further equipped with an insulated packaging in which below-ambient fresh grocery items are configured for shipping to one or more customers of an e-commerce grocery web site.

15. A system, comprising:

a first mobile drive unit operable to retrieve a first inventory holder positioned in a below-ambient temperature portion of a warehouse and transport the first inventory holder to an inventory station positioned in an ambient temperature portion of the warehouse;

a second mobile drive unit operable to retrieve a second inventory holder positioned in the ambient temperature portion of the warehouse and transport the second inventory holder to the inventory station; and

a management module operable to adjust a prioritization of the first inventory holder based at least in part upon determining that a time lapsed while the first inventory holder is away from the below-ambient storage zone is above a predetermined threshold.

16. A system, comprising:

a first mobile drive unit operable to retrieve a first inventory holder positioned in a below-ambient temperature portion of a warehouse and transport the first inventory holder to an inventory station positioned in an ambient temperature portion of the warehouse;

a second mobile drive unit operable to retrieve a second inventory holder positioned in the ambient temperature portion of the warehouse and transport the second inventory holder to the inventory station; and

a management module operable to determine a queue location for the first inventory holder based on determining, based on the queue location, that an estimated time away from the below-ambient temperature portion is below a predetermined threshold.

17. An inventory system comprising:

a first inventory holder positioned in a first climate-controlled zone of a workspace that is at a below-freezing temperature;

a second inventory holder positioned in a second climate-controlled zone of the workspace that is at an above-freezing refrigerated temperature;

a third inventory holder positioned in a third climate-controlled zone of the workspace that is at ambient conditions;

a management module operable to;

receive an order for the first inventory item, an order for the second inventory item, and an order for the third inventory item;

instruct a first mobile drive unit to transport the first inventory holder to an inventory station;

instruct a second mobile drive unit to transport the second inventory holder to the inventory station;

instruct a third mobile drive unit to transport the third inventory holder to the inventory station; and

wherein a priority of returning the second inventory holder to the second zone increases as a function of time away from the second zone.