Singulator

• US 9,533,836 B2
• Filed: 03/03/2014
• Issued: 01/03/2017
• Est. Priority Date: 03/04/2013
• Status: Active Grant

• Current Assignee: Mechanica Sistemi S.r.l.
• Original Assignee: Mechanica Sistemi S.r.l.
• Inventors: Cristoforetti, Giorgio
• Primary Examiner(s): Randazzo, Thomas
• Application Number:
  US14/772,198
• Publication Number:
  US 20160031657A1
• Time in Patent Office: 1,037 Days
• US Class Current: 1/1
• CPC Class Codes: B65G 47/22 Devices influencing the relative position or the attitude of articles during transit by conveyors during feeding B65G47/14
• CPC Class Codes: B65G 47/268 by means of belt or chain conveyor
• CPC Class Codes: B65G 47/30 during transit by a series of conveyors
• CPC Class Codes: B65G 47/682 from a single conveyor lane consisting of one conveyor or several adjacent conveyors

Abstract

A singulator has been realized which comprises a diverger module extending between an inlet station and an outlet station; the diverger module is configured to receive articles at the inlet station and convey them towards the outlet station along a main advancement direction. The diverger module has: a first zone extending from the inlet station to the outlet station and configured to impart to the articles resting thereon an advancement motion along the main advancement direction, a second zone flanking the first zone along the advancement direction and extending between the inlet station and the outlet station. The second zone is configured to impart to the articles resting thereon an advancement motion along the main direction and a lateral movement away from the first zone. The first zone of the diverger module projects, at least for a length, away from a prevalent average plane of extension of the second zone in the direction of the articles to be supported so as to define an ascent zone of the diverger module.

Claims

1. A singulator comprising:

at least a diverger module extending between an inlet station and an outlet station, the diverger module being configured to receive articles at the inlet station, and to convey them towards the outlet station along a main advancement direction, the diverger module comprising;

at least a first zone extending from the inlet station to the outlet station, and configured to impart to the articles resting thereon an advancement motion along the main advancement direction;

at least a second zone flanking the first zone along the main advancement direction and extending between the inlet station and outlet station, said second zone being configured to impart to the articles resting thereon an advancement motion along the main direction, and a lateral movement away from the first zone;

the first zone of the diverger module projects, at least for a length, away from a prevalent average plane of extension of the second zone in the direction of the articles to be supported, in order to define an ascent zone of the diverger module, wherein the ascent zone comprises at least an ascending ramp and a descending ramp consecutively disposed along the advancement direction.

2. The singulator of claim 1, wherein said ascending ramp extends along a prevalent direction of extension which defines, with the prevalent average plane of extension of the second zone, a subtended angle comprised between 3°

and 30°

, and wherein said descending ramp extends along a prevalent direction of extension which defines, with the average plane of extension of the second zone, a subtended angle comprised between 3° and

30°

.

3. The singulator of claim 1, wherein the ascent zone defines, relative to the second zone, a maximum difference in height comprised between 2 cm and 10 cm.

4. The singulator of claim 2, wherein the ascending ramp extends for a length of less than 50% of the total extent of the first zone, and wherein said ascending ramp extends from the inlet station.

5. The singulator of claim 1, wherein the diverger module (10) comprises:

at least a third zone, flanking the second zone along the main advancement direction on the opposite side relative to the first zone and extending from an initial position comprised between the inlet station and a middle zone to the outlet station, the articles in said third zone being conveyed along the advancement direction to the outlet station.

6. The singulator of claim 1, wherein the diverger module comprises:

a fourth zone extending between an inlet station and an outlet station and flanking the first zone along the main advancement direction on the side opposite to the second zone, the fourth zone being configured to impart to the articles resting thereon an advancing movement along the main advancement direction and a lateral movement away from the first zone; and

a fifth zone flanking the fourth zone along the main advancement direction on the side opposite to the first zone, the articles in said fifth zone being conveyed along the advancement direction to the outlet station.

7. The singulator of claim 1, wherein the first zone of the diverger module comprises a conveyor configured to define, in cooperation with an article, a predetermined coefficient of friction that is greater than the coefficient of friction defined by the second zone in cooperation with the same article.

8. The singulator of claim 6, wherein the second zone of the diverger module comprises a conveying element, and configured to impart the advancement motion towards the outlet station and the lateral movement away from first zone, the fourth zone of the diverger module comprising a conveying element configured to impart the advancement motion towards the outlet station and the lateral movement away from first zone.

9. The singulator of claim 5, wherein the third zone of the diverger module comprises a lateral wall projecting from an average plane of the second zone, said lateral wall being configured to supportingly receive the articles pushed by the second zone away from first zone, and configured to enable conveyance along the main advancement direction towards the outlet station, the fifth zone of the diverger module comprising, in particular, a lateral wall projecting from an average plane of the fourth zone, said lateral wall being configured to supportingly receive the articles pushed by fourth zone away from first zone, and configured to enable conveyance along the main advancement direction towards the outlet station.

10. A singulator comprising:

at least a diverger module extending between an inlet station and an outlet station, the diverger module being configured to receive articles at the input station and to convey them towards the outlet station along a main advancement direction, the diverger module having a first zone for imparting to the articles resting thereon an advancement motion along the main advancement direction, a second zone flanking the first zone along the advancement direction and extending between the inlet station and outlet station, said second zone being configured to impart to the articles resting thereon an advancement motion along the main direction and a lateral movement away from the first zone, at least a third zone, flanking the second zone along the main advancement direction on the opposite side relative to the first zone and extending from an initial position comprised between the inlet station and a middle zone to the outlet station, the articles in said third zone being conveyed along the advancement direction to the outlet station, the first zone of the diverger module projecting, at least for a length, away from a prevalent average plane of extension of the second zone in the direction of the articles to be supported, in order to define an ascent zone of the diverger module,

at least a selector module located downstream of the diverger module along the main advancement direction and extending between a corresponding inlet station and an outlet station, the selector module having a first zone configured to receive the articles conveyed at least by the first zone of the diverger module and to impart to the articles resting thereon an advancement motion along the main advancement direction from the inlet station to the outlet station, and having a second zone configured to receive the articles conveyed from the third zone of the diverger module and to impart to the articles resting thereon an advancement motion along the main advancement direction from the inlet station to the outlet station; and

a control unit which is active at least on the first zone of the selecting module so as to impart an advancement motion along the main advancement direction according to a first speed profile and active at least in the second zone of the selecting module so as to impart an advancement motion along the main advancement direction according to a second speed profile independent of the first speed profile.

11. The singulator of claim 10, wherein the ascent zone comprises at least an ascending ramp and a descending ramp consecutively disposed along the advancement direction.

12. The singulator of claim 11, wherein the ascending ramp extends for a length of less than 50% of the total extent of the first zone.

13. The singulator of claim 10, wherein the ascent zone substantially extends for the full length of the diverger module.

14. A singulator comprising:

at least a diverger module extending between an inlet station and an outlet station, the diverger module being configured to receive articles at the inlet station, and to convey them towards the outlet station along a main advancement direction, the diverger module comprising;

at least a first zone comprising a conveyor extending from the inlet station to the outlet station, and configured to impart to the articles resting thereon an advancement motion along the main advancement direction;

at least a second zone flanking the first zone along the main advancement direction and extending between the inlet station and outlet station, said second zone being configured to impart to the articles resting thereon an advancement motion along the main direction, and a lateral movement away from the first zone, the second zone of the diverger module comprises a conveying element, configured to impart the advancement motion towards the outlet station and the lateral movement away from first zone;

the conveyor of the first zone of the diverger module is configured to define, in cooperation with an article, a predetermined coefficient of friction that is greater than the coefficient of friction defined by the second zone in cooperation with the same article,

the first zone of the diverger module projects, at least for a length, away from a prevalent average plane of extension of the second zone in the direction of the articles to be supported, in order to define an ascent zone of the diverger module, wherein the ascent zone comprises at least an ascending ramp and a descending ramp consecutively disposed along the advancement direction.

15. The singulator of claim 14, wherein the first zone comprises a conveyor belt.

16. The singulator of claim 14, wherein the second zone comprises a roller conveyor whose rollers have an axis that is inclined relative to the main advancement direction.