2-D lamp with integrated thermal management and near-ideal light pattern

• US 9,534,773 B1
• Filed: 09/04/2015
• Issued: 01/03/2017
• Est. Priority Date: 09/04/2014
• Status: Active Grant

• Current Assignee: Andy Turudic
• Original Assignee: Andy Turudic
• Inventors: Turudic, Andy
• Primary Examiner(s): PATEL, DHARTI HARIDAS
• Application Number:
  US14/846,665
• Time in Patent Office: 487 Days
• Field of Search: 361/93.1
• US Class Current: 1/1
• CPC Class Codes: F21K 9/232 specially adapted for generating an essentially omnidirectional light distribution, e.g. with a glass bulb
• CPC Class Codes: F21K 9/233 specially adapted for generating a spot light distribution, e.g. for substitution of reflector lamps
• CPC Class Codes: F21K 9/235 Details of bases or caps, i.e. the parts that connect the light source to a fitting; Arrangement of components within bases or caps F21K9/238 takes precedence
• CPC Class Codes: F21K 9/237 Details of housings or cases, i.e. the parts between the light-generating element and the bases; Arrangement of components within housings or cases F21K9/238 takes precedence
• CPC Class Codes: F21K 9/238 Arrangement or mounting of circuit elements integrated in the light source
• CPC Class Codes: F21V 23/005 the substrate is supporting also the light source
• CPC Class Codes: F21V 23/0442 activated by means of a sensor, e.g. motion or photodetectors
• CPC Class Codes: F21V 29/70 characterised by passive heat-dissipating elements, e.g. heat-sinks
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 7/06 with parabolic curvature
• CPC Class Codes: F21V 9/30 Elements containing photoluminescent material distinct from or spaced from the light source shades F21V1/17; globes, bowls or cover glasses F21V3/08, F21V3/12; refractors F21V5/10; reflectors F21V7/26, F21V7/30; elements with provision for controlling the spectral properties or intensity F21V9/40
• CPC Class Codes: F21Y 2107/90 on two opposite sides of supports or substrates
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: H02H 3/26 responsive to difference between voltages or between currents; responsive to phase angle between voltages or between currents
• CPC Class Codes: H05B 45/375 using buck topology
• CPC Class Codes: H05B 47/26 Circuit arrangements for protecting against earth faults
• CPC Class Codes: H05B 47/28 Circuit arrangements for protecting against abnormal temperature
• CPC Class Codes: H05K 2201/10106 Light emitting diode [LED]
• CPC Class Codes: H05K 3/366 substantially perpendicularly to each other H05K3/361 takes precedence

Abstract

A lamp is provided. The lamp includes at least one light emitting diode (LED) and an electronic circuit configured to provide power to the at least one LED. The lamp includes at least one flat circuit board having mounted thereto the at least one LED and the electronic circuit. The at least one flat circuit board acts as a heatsink to dissipate heat from the at least one LED and acts as a plurality of circuit paths for the electronic circuit and the at least one LED.

Claims

1. A lamp, comprising:

at least one light emitting diode (LED);

an electronic circuit configured to provide power to the at least one LED, wherein the electronic circuit comprises;

a buck converter;

further circuitry configured to detect current during a first half of an alternating current (AC) cycle and detect current during a second half of the AC cycle; and

the further circuitry configured to turn off power provided by the buck converter to the at least one LED based upon detecting a difference in the current between the first half and the second half of the AC cycle;

at least one flat circuit board having mounted thereto the at least one LED and the electronic circuit; and

the at least one flat circuit board acting as a heatsink to dissipate heat from the at least one LED and acting as a plurality of circuit paths for the electronic circuit and the at least one LED.

2. The lamp of claim 1, wherein the at least one LED comprises a first LED mounted to a first face of the at least one flat circuit board, and a second LED mounted to a second face of the at least one flat circuit board.

3. The lamp of claim 1, wherein the at least one LED comprises at least two LEDs in series electrical connection, mounted to a light center of a first face of the at least one flat circuit board.

4. The lamp of claim 1, further comprising:

a lens mounted to the at least one LED and configured to correct a light pattern of the at least one LED to a full hemisphere.

5. The lamp of claim 1, wherein the at least one flat circuit board includes one of a substrate that is an electrical insulator and a thermal insulator, and a layer with electrical conductivity and thermal conductivity or a substrate that is an electrical insulator and a thermal conductor, and a layer with electrical conductivity and thermal conductivity.

6. The lamp of claim 1, wherein:

the at least one flat circuit board includes an electrically conductive layer, with which the at least one LED and the electronic circuit are in electrical and thermal contact; and

wherein at least a portion of the electrically conductive layer forms at least a portion of the heatsink.

7. A lamp, comprising:

at least one printed circuit board that has circuit traces and also functions as a heatsink;

at least one light emitting diode (LED) mounted to a thermally conductive area of the at least one printed circuit board, wherein the thermally conductive area comprises at least a portion of an overall area of the at least one printed circuit board; and

a driver circuit coupled to the at least one printed circuit board and coupled by the at least one printed circuit board to the at least one LED, wherein the driver circuit is configured to detect current to or from a hot or neutral mains connection or through the at least one LED, and configured to shut off power to the at least one LED responsive to the detected current failing to meet a predetermined condition.

8. The tamp of claim 7, further comprising:

a portion of the at least one printed circuit board having a profile dimensioned for rotational insertion into a threaded socket.

9. The lamp of claim 7, further comprising:

one of a light diffusion device optically coupled to the at least one LED or a remote phosphor device optically coupled to the at least one LED.

10. The lamp of claim 7, wherein the thermally conductive area includes a same material as circuit traces of the at least one printed circuit board and is configured to conduct heat away from the at least one LED and dissipate the heat by one of convection, conduction or radiation.

11. The lamp of claim 7, wherein:

the at least one LED comprises a series string of LEDs; and

one end of the series string of LEDs is connected to a neutral of the alternating current.

12. A lamp, comprising:

at least one flat, printed circuit board;

a first light emitting diode (LED) mounted to a first face of the at least one flat;

printed circuit board;

a second LED mounted to an opposed second face of the at least one flat, printed circuit board;

an electronic circuit coupled to the at least one flat, printed circuit board and configured to provide power to the first LED and the second LED;

the at least one flat, printed circuit board having circuit paths that couple the electronic circuit, the first LED and the second LED; and

the at least one flat, printed circuit board configured to act as a heatsink to dissipate at least one half watt of heat from at least the first LED or the second LED, wherein all electrical connections coupling the electronic circuit, the first LED and the second LED are formed in the electronic circuit and on the at least one flat, printed circuit hoard, without external wires.

13. The lamp of claim 12, further comprising:

a parabolic reflector, arranged with the at least one flat, printed circuit board so that the first LED and the second LED are located at a light center of the parabolic reflector.

14. The lamp of claim 12, further comprising:

the electronic circuit including a communication port with a connector included in or mounted to the at least one flat, printed circuit board.

15. The lamp of claim 12, wherein:

the at least one flat, printed circuit board comprises a thermally conductive area that includes an electrically conductive layer, to act as the heatsink;

the circuit paths include the electrically conductive layer; and

the electrically conductive layer of the thermally conductive area has thermal performance enhanced as compared to the electrically conductive layer of the circuit paths.

16. The lamp of claim 12, further comprising:

a further flat, printed circuit board having a plurality of further LEDs mounted to the further flat, printed circuit board; and

the at least one flat, printed circuit board and the further flat, printed circuit board having complementary mating features dimensioned so that the at least one flat, printed circuit board and the further flat, printed circuit board are assembled to each other with the mating features engaged.

17. The lamp of claim 12, further comprising:

the at least one flat, printed circuit board having a thermally conductive area, as the heatsink, in thermal contact with the first LED and the second LED; and

the thermally conductive area acts as an integrated reflector, or filter, for light of the first LED or the second LED.