Composite material moisture detection

• US 9,535,022 B1
• Filed: 07/17/2013
• Issued: 01/03/2017
• Est. Priority Date: 07/17/2013
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Meredith, Kimberly D., Safai, Morteza, Apdalhaliem, Sahrudine
• Primary Examiner(s): Vazquez, Arleen M
• Assistant Examiner(s): RODAK, LEE E
• Application Number:
  US13/944,571
• Time in Patent Office: 1,266 Days
• Field of Search: 324/76.11, 324/519, 324/754.28, 324/658, 324/634, 324/640, 324/643, 324/664, 324/689, 324/694, 73/290.1, 73 73- 77, 73/240.4, 73/250.4, 731/520.6, 731/520.8, 250/339.1, 250/390.05
• US Class Current: 1/1
• CPC Class Codes: B64F 5/60 Testing or inspecting aircraft components or systems
• CPC Class Codes: G01N 22/00 Investigating or analysing materials by the use of microwaves or radio waves, i.e. electromagnetic waves with a wavelength of one millimetre or more G01N3/00 - G01N17/00, G01N24/00 take precedence
• CPC Class Codes: G01N 22/04 Investigating moisture content
• CPC Class Codes: G01N 27/00 Investigating or analysing materials by the use of electric, electrochemical, or magnetic means G01N3/00 – G01N25/00 take precedence; measurement or testing of electric or magnetic variables or of electric or magnetic properties of materials G01R
• CPC Class Codes: G01N 27/223 for determining moisture content, e.g. humidity rain detectors on vehicle windows B60S1/0825

Abstract

A system for detecting moisture characteristics of a material of a complex structure while the material is in situ or forms part of the complex structure. The system includes at least one moisture detection sensor positioned proximate the material of the complex structure while the material is in situ. The system also includes a controller in data receiving communication with the moisture detection sensor.

Claims

1. A system for detecting moisture characteristics of a material of a complex structure while the material is in situ, comprising:

at least one moisture detection sensor embedded in the material of the complex structure while the material is in situ; and

a controller in data receiving communication with the at least one moisture detection sensor;

wherein the at least one moisture detection sensor comprises a transmitting portion embedded in the material on an exterior surface of the material and a receiving portion embedded in the material on an interior surface of the material, the material having a thickness defined between the interior and exterior surfaces, the transmitting portion being spaced apart from the receiving portion across the thickness of the material with the material being interposed between the transmitting portion and the receiving portion, wherein the transmitting portion transmits an electromagnetic microwave pulse through the thickness of the material interposed between the transmitting portion and the receiving portion, and the receiving portion receives the electromagnetic microwave pulse from the transmitting portion after being transmitted through the material interposed between the transmitting portion and the receiving portion; and

wherein the electromagnetic microwave pulse is tuned responsive to an electromagnetic-energy absorption property of moisture.

2. The system of claim 1, wherein the controller is in data receiving communication with the at least one moisture detection sensor via a wireless connection.

3. The system of claim 1, wherein the at least one moisture detection sensor comprises a plurality of moisture detection sensors.

4. The system of claim 1, wherein the controller determines at least one of a moisture saturation level of the material, or a moisture ingression point in the material.

5. The system of claim 1, wherein the material comprises a composite material.

6. The system of claim 5, wherein the complex structure comprises an aircraft.

7. The system of claim 1, wherein the at least one moisture detection sensor comprises a first moisture detection sensor of a first type and a second moisture detection sensor of a second type different than the first type, and wherein the controller is in data receiving communication with the first and second moisture detection sensors.

8. The system of claim 1, wherein the at least one moisture detection sensor comprises at least one of a capacitance sensor, microwave sensor, or spectra sensor.

9. The system of claim 1, wherein the controller is coupled to the complex structure.

10. The system of claim 1, wherein the at least one moisture detection sensor detects moisture in real-time during operation of the complex structure, and transmits moisture data to the controller in real-time during operation of the complex structure.

11. A system for detecting moisture characteristics, comprising:

an operational aircraft comprising a body made from a composite material;

at least one moisture detection sensor completely embedded within the composite material of the operational aircraft, wherein the at least one moisture detection sensor detects moisture characteristics of the composite material of the operational aircraft, wherein the at least one moisture detection sensor comprises a transmitting portion embedded in the material on an exterior surface of the material and a receiving portion embedded in the material on an interior surface of the material, the material having a thickness defined between the interior and exterior surfaces, the transmitting portion being spaced apart from the receiving portion across the thickness of the material with the material being interposed between the transmitting portion and the receiving portion, wherein the transmitting portion transmits an electromagnetic microwave pulse through the thickness of the material interposed between the transmitting portion and the receiving portion, and the receiving portion receives the electromagnetic microwave pulse from the transmitting portion after being transmitted through the material interposed between the transmitting portion and the receiving portion; and

a controller that receives moisture characteristics from the at least one moisture detection sensor and determines a condition of the material based on the moisture characteristics;

wherein the at least one moisture detection sensor detects moisture in real-time during flight of the operational aircraft, and transmits moisture data to the controller in real-time during flight of the operational aircraft.

12. The system of claim 11, wherein the condition comprises at least one of a moisture saturation level of the material, a moisture concentration level on a surface of the material, or a moisture ingression point in the material.

13. A method for detecting moisture characteristics of a material of an operational complex structure, comprising:

positioning a plurality of moisture sensing devices proximate a material of the operational complex structure while the complex structure is operational, the material having a thickness defined between opposing interior and exterior surfaces;

detecting moisture characteristics of the material with the moisture sensing devices; and

determining a condition of the operational complex structure based on the moisture characteristics;

wherein the plurality of moisture sensing devices each comprises a transmitting portion and a receiving portion, and positioning the plurality of moisture sensing devices proximate the material of the operational complex structure while the complex structure is operational comprises embedding each transmitting portion of a respective moisture sensing device in the material such that the transmitting portion is completely enclosed by the material and inset from one of the interior and exterior surfaces of the material and embedding each receiving portion of the respective moisture sensing device in the material such that the receiving portion is completely enclosed by the material and inset from the other of the interior and exterior surfaces of the material such that each transmitting portion of the respective moisture sensing device is spaced apart from each receiving portion of the respective moisture sensing device across the thickness of the material with the material being interposed between the transmitting portion and the receiving portion of the respective moisture sensing device;

wherein detecting moisture characteristics of the material with the moisture sensing device comprises transmitting from the transmitting portion of a respective moisture sensing device an electromagnetic microwave pulse through the thickness of the material interposed between the transmitting portion and the receiving portion of the respective moisture sensing device, and receiving with the receiving portion of the respective moisture sensing device the electromagnetic microwave pulse from the transmitting portion after being transmitted through the material interposed between the transmitting portion and the receiving portion of the respective moisture sensing device; and

wherein the method further comprises tuning the electromagnetic microwave pulse responsive to an electro-magnetic energy absorption property of moisture.