Through-stack communication method for fuel cell monitoring circuits

• US 9,537,164 B2
• Filed: 07/20/2010
• Issued: 01/03/2017
• Est. Priority Date: 07/20/2010
• Status: Active Grant

• Current Assignee: GM Global Technology Operations LLC (General Motors Company)
• Original Assignee: GM Global Technology Operations LLC (General Motors Company)
• Inventors: Rea, David D., Kaye, Kenneth L.
• Primary Examiner(s): Dunn, Drew A
• Assistant Examiner(s): Robbins, Jerry D
• Application Number:
  US12/840,030
• Publication Number:
  US 20120019252A1
• Time in Patent Office: 2,359 Days
• Field of Search: 324/429
• US Class Current: 1/1
• CPC Class Codes: H01M 8/04559 of fuel cell stacks
• CPC Class Codes: Y02E 60/50 Fuel cells

Abstract

A system and method for monitoring fuel cells in a fuel cell group. The system includes a sensor circuit, such as a voltage sensor circuit, that monitors a condition of the fuel cells. If the sensor circuit detects a low performing cell, then it sends a signal to a tone generator that generates a frequency signal that switches a load into and out of the cell group. A voltage sensor detects the voltage of the cell group including the frequency signal, and sends the detected voltage signal to a tone decoder that decodes the frequency signal to determine that the fuel cells are low performing.

Claims

1. A system for monitoring fuel cells in a fuel cell group, said system comprising:

at least one sensor circuit for monitoring a condition of the fuel cells in the fuel cell group;

a tone generator for applying a frequency signal to the cell group if the sensor detects the condition, wherein the at least one sensor circuit and the tone generator are embedded in a fuel cell stack;

a tone decoder for detecting the frequency signal from the cell group generated by the tone generator;

a voltage sensor for measuring the voltage across the fuel cell group and generating a sensor signal including a cell group voltage and the frequency signal; and

a filter for filtering out the cell group voltage from the sensor signal and providing the frequency signal to the tone decoder.

2. The system according to claim 1 further comprising a switch and a load, said tone generator switching the switch on and off to connect the load across the fuel cell group and disconnect the load from the fuel cell group to generate the frequency signal.

3. The system according to claim 2 wherein the switch is a semiconductor switch.

4. The system according to claim 2 wherein the load is a resistive load.

5. The system according to claim 1 further comprising a low pass filter for preventing the frequency signal from being detected by the sensor circuit.

6. The system according to claim 1 wherein the cell group is part of a fuel cell stack including a plurality of cell groups, each cell group including a separate sensor circuit and a tone generator for providing a frequency signal to the cell group.

7. The system according to claim 1 wherein the at least one sensor circuit monitors a voltage of the fuel cells in the fuel cell group.

8. The system according to claim 7 wherein the sensor circuit monitors the voltage of each fuel cell in the fuel cell group.

9. A system for monitoring fuel cells in a fuel cell group, said fuel cell group being part of a fuel cell stack, said system comprising:

a sensor circuit for monitoring the voltage of one or more of the fuel cells in the fuel cell group;

a tone generator for generating a tone signal if the voltage of the fuel cells detected by the sensor circuit falls below a predetermined threshold;

a switch receiving the tone signal from the tone generator and switching on and off in response to the frequency of the tone signal;

a load coupled to the switch and being coupled across and being disconnected from the fuel cell group as the switch opens and closes to provide a frequency signal on the cell group;

a low pass filter for preventing the frequency signal from being detected by the sensor circuit, wherein the sensor circuit, the tone generator, the switch, the load and the low pass filter are embedded in a fuel cell stack;

a voltage sensor for measuring the voltage across the fuel cell group and providing a sensor signal including a cell group voltage and the frequency signal;

a filter for filtering out the cell group voltage from the sensor signal; and

a tone decoder receiving and decoding the frequency signal from the filter.

10. The system according to claim 9 wherein the switch is a semiconductor switch.

11. The system according to claim 9 wherein the load is a resistive load.

12. The system according to claim 9 wherein the sensor circuit monitors the voltage of each fuel cell in the fuel cell group.