Sole structure with holes arranged in auxetic configuration

• US 9,538,811 B2
• Filed: 03/10/2015
• Issued: 01/10/2017
• Est. Priority Date: 09/18/2013
• Status: Active Grant

• Current Assignee: Nike, Inc.
• Original Assignee: Nike, Inc.
• Inventors: Cross, Tory M.
• Primary Examiner(s): Hurley, Shaun R
• Assistant Examiner(s): Nguyen, Bao-Thieu L
• Application Number:
  US14/643,121
• Publication Number:
  US 20150245686A1
• Time in Patent Office: 672 Days
• Field of Search: 361/22, 361/23, 361/29, 36/77, 361/59, 361/60, 36/97, 36/1, 36/75, 36/76, 361/12, 361/13, 361/15, 361/31, 361/32, 36/81, 428/136
• US Class Current: 1/1
• CPC Class Codes: A43B 1/0009 made at least partially of alveolar or honeycomb material
• CPC Class Codes: A43B 13/02 characterised by the material
• CPC Class Codes: A43B 13/122 characterised by the outsole or external layer
• CPC Class Codes: A43B 13/125 characterised by the midsole or middle layer
• CPC Class Codes: A43B 13/14 characterised by the constructive form
• CPC Class Codes: A43B 13/141 with a part of the sole being flexible, e.g. permitting articulation or torsion
• CPC Class Codes: A43B 13/181 Resiliency achieved by the structure of the sole
• CPC Class Codes: A43B 13/186 Differential cushioning region, e.g. cushioning located under the ball of the foot resilient heel not included in the sole A43B21/26; resilient supports for the heel of the foot A43B21/32
• CPC Class Codes: A43B 13/187 Resiliency achieved by the features of the material, e.g. foam, non liquid materials
• CPC Class Codes: A43B 13/188 Differential cushioning regions
• CPC Class Codes: A43B 13/28 characterised by their attachment, also attachment of combined soles and heels
• CPC Class Codes: A43B 13/38 Built-in insoles joined to uppers during the manufacturing process, e.g. structural insoles; Insoles glued to shoes during the manufacturing process
• CPC Class Codes: A43B 3/0073 Y-shaped
• CPC Class Codes: A43B 5/00 Footwear for sporting purposes non-skid devices, e.g. ice-spurs or studs for football shoes, A43C15/00

Abstract

An article of footwear includes a sole structure with a midsole component. The midsole component includes a plurality of holes arranged in an auxetic configuration. The plurality of holes includes through holes and blind holes. The blind holes surround the through holes.

Claims

1. An article of footwear, comprising:

a midsole component having an inner surface and an outer surface;

the midsole component having a longitudinal direction extending along a length of the article of footwear, a lateral direction extending along a width of the article of footwear, and a vertical direction that is perpendicular to the longitudinal direction and the lateral direction;

the midsole component including a plurality of holes arranged in an auxetic configuration in the outer surface;

wherein the auxetic configuration is configured such that when the midsole component is under longitudinal tension it expands in both the longitudinal direction and the lateral direction and when the midsole component is under lateral tension it expands in both the lateral direction and the longitudinal direction;

wherein the plurality of holes includes at least a first hole and a second hole;

wherein the first hole is a through hole, the first hole extending in the vertical direction from the outer surface to the inner surface;

wherein the second hole is a blind hole, the blind hole extending in the vertical direction from the outer surface; and

wherein when the midsole component is under longitudinal tension and/or lateral tension, the through hole expands more than the blind hole.

2. The article of footwear according to claim 1, wherein the plurality of holes includes a first group of through holes and a second group of blind holes, wherein the first group of through holes are surrounded by the second group of blind holes.

3. The article of footwear according to claim 1, wherein the second hole includes a hole portion, wherein the hole portion is disposed on a sidewall portion of the midsole component.

4. The article of footwear according to claim 1, wherein the midsole component includes a third hole, wherein the third hole is a through hole, and wherein the second hole has a smaller cross-sectional area than the third hole.

5. The article of footwear according to claim 4, wherein the cross-sectional area of the second hole decreases when the midsole component is compressed in the vertical direction and wherein the cross-sectional area of the third hole decreases when the midsole component is compressed in the vertical direction.

6. The article of footwear according to claim 5, wherein the second hole is configured to substantially close when the midsole component is compressed in the vertical direction under a predetermined load.

7. The article of footwear according to claim 6, wherein the third hole remains partially open when the midsole component is compressed in the vertical direction under the predetermined load.

8. The article of footwear according to claim 1, wherein the first hole is comprised of six edges.

9. The article of footwear according to claim 8, wherein the first hole has a tri-star shape.

10. The article of footwear according to claim 1, wherein the first hole and the second hole have similar shapes.

11. The article of footwear according to claim 1, wherein the midsole component includes a peripheral portion and a central portion, the peripheral portion being disposed outwardly of the central portion, and wherein the first hole is disposed in the central portion and wherein the second hole is disposed in the peripheral portion.

12. The article of footwear according to claim 1, wherein the midsole component includes a third hole in a forefoot portion of the midsole component, wherein the midsole component includes a fourth hole in a midfoot portion of the midsole component, wherein the third hole and the fourth hole are through holes, and wherein the third hole has a first opening size, the fourth hole has a second opening size and wherein the first opening size is less than the second opening size.

13. The article of footwear according to claim 12, wherein the first hole is configured to close when a compressive force is applied to the midsole component in a direction along a thickness of the midsole component.

14. The article of footwear according to claim 13, wherein the second hole has a third opening size when the midsole component is compressed, and wherein the third opening size is smaller than the second opening size.

15. An article of footwear, comprising:

a midsole component having an inner surface and an outer surface;

the midsole component having a longitudinal direction extending along a length of the article of footwear, a lateral direction extending along a width of the article of footwear, and a vertical direction that is perpendicular to the longitudinal direction and the lateral direction;

the midsole component further including a lower portion and a sidewall portion;

the midsole component including a plurality of holes arranged in an auxetic configuration in the outer surface;

wherein the auxetic configuration is configured such that when the midsole component is under longitudinal tension it expands in both the longitudinal direction and the lateral direction and when the midsole component is under lateral tension it expands in both the lateral direction and the longitudinal direction; and

wherein at least one hole in the plurality of holes includes a hole portion that is disposed in the sidewall portion of the midsole component.

16. The article of footwear according to claim 15, wherein the article of footwear further includes an outer sole member, the outer sole member being disposed on the midsole component, wherein a portion of the outer surface of the midsole component is configured for contact with a ground surface and wherein a portion of an outer surface of the outer sole member is configured for contact with a ground surface.

17. The article of footwear according to claim 15, wherein the at least one hole including the hole portion is a first hole, wherein the midsole component includes a second hole disposed in the lower portion, and wherein the second hole has a depth that is greater than a depth of the hole portion of the first hole.

18. The article of footwear according to claim 17, wherein the first hole is a blind hole and wherein the second hole is a through hole.

19. The article of footwear according to claim 15, wherein the article of footwear includes an inner sole component.

20. The article of footwear according to claim 18, wherein the inner sole component is exposed through the second hole on the outer surface of the midsole component.