Knotless suture anchor and methods of use

• US 9,539,000 B2
• Filed: 04/02/2013
• Issued: 01/10/2017
• Est. Priority Date: 05/12/2009
• Status: Active Grant

• Current Assignee: The Foundry Inc.
• Original Assignee: The Foundry Inc.
• Inventors: Hendricksen, Michael, Hirotsuka, Mark
• Primary Examiner(s): Woo, Julian W
• Assistant Examiner(s): David, Shaun L
• Application Number:
  US13/855,445
• Publication Number:
  US 20140142627A1
• Time in Patent Office: 1,379 Days
• US Class Current: 1/1
• CPC Class Codes: A61B 17/0401 Suture anchors, buttons or pledgets, i.e. means for attaching sutures to bone, cartilage or soft tissue; Instruments for applying or removing suture anchors A61B17/0642 takes precedence; fixation devices for tendons or ligaments A61F2/0811
• CPC Class Codes: A61B 17/0482 Needle or suture guides guides for drills, pins or wire A61B17/17; for puncturing needles A61B17/3403
• CPC Class Codes: A61B 17/06166 Sutures suture materials A61L17/00; manufacture of artificial threads D01D; treatment of threads D06M
• CPC Class Codes: A61B 2017/0409 Instruments for applying suture anchors for applying suture clamps, clips or locks A61B2017/0488
• CPC Class Codes: A61B 2017/0412 having anchoring barbs or pins extending outwardly from suture anchor body
• CPC Class Codes: A61B 2017/0414 having a suture-receiving opening, e.g. lateral opening lateral eyelet for attaching suture to needle A61B2017/06019
• CPC Class Codes: A61B 2017/0416 Packages or dispensers for suture anchors or for anchor applicators
• CPC Class Codes: A61B 2017/0432 the separate member staying in the anchor after placement
• CPC Class Codes: A61B 2017/0433 the anchor or the separate member comprising threads, e.g. a set screw or a worm gear for moving spreading members
• CPC Class Codes: A61B 2017/0438 slotted, i.e. having a longitudinal slot for enhancing their elasticity
• CPC Class Codes: A61B 2017/044 with a threaded shaft, e.g. screws
• CPC Class Codes: A61B 2017/0441 the shaft being a rigid coil or spiral
• CPC Class Codes: A61B 2017/0445 cannulated, e.g. with a longitudinal through-hole for passage of an instrument
• CPC Class Codes: A61B 2017/0448 Additional elements on or within the anchor
• CPC Class Codes: A61B 2017/045 snug fit within the anchor
• CPC Class Codes: A61B 2017/0451 Cams or wedges holding the suture by friction
• CPC Class Codes: A61B 2017/0453 threaded elements, e.g. set screws
• CPC Class Codes: A61B 2017/0454 the anchor being crimped or clamped on the suture
• CPC Class Codes: A61B 2017/0461 with features cooperating with special features on the suture, e.g. protrusions on the suture
• CPC Class Codes: A61B 2017/0496 for tensioning sutures
• CPC Class Codes: A61B 2017/06142 : having needle- or suture- retaining members, e.g. holding tabs or needle parks
• CPC Class Codes: A61B 2090/0807 : Indication means
• CPC Class Codes: A61B 90/92 : coded with colour
• CPC Class Codes: B29C 45/00 : Injection moulding, i.e. forcing the required volume of moulding material through a nozzle into a closed mould; Apparatus therefor injection blow-moulding B29C49/06

Abstract

Various devices, systems and methods for knotless suturing of tissue are disclosed. These devices allow sutures to be anchored to bone, and more specifically provide a suture anchor which eliminates the need for knotting the suture. Thus, damaged tissue may be re-attached to a substrate tissue. The anchors have a minimum of moving parts may be suited to being a single molded polymer construction. The anchors will find particular utility in hip and shoulder arthroscopy, e.g. labral re-attachment and similar procedures.

Claims

1. A knotless suture anchoring system, said system comprising:

a first anchor positionable in tissue and having a longitudinal axis;

a cinching mechanism coupled to the first anchor, the cinching mechanism comprising a body having first and second transverse apertures spaced apart along the longitudinal axis and separated by a bar; and

a length of suture threaded through the first and second apertures so as to form a loop around the bar, the suture having first and second extremities extending respectively from the first and second apertures on the same side of the body, the first and second extremities being generally parallel to and overlying one another such that the second extremity is sandwiched between the first extremity and the body, wherein exerting tension on the first extremity compresses the second extremity against the body to prevent movement of the suture relative to the body, and wherein exerting tension on the second extremity allows the suture to move longitudinally relative to the body.

2. The system of claim 1, wherein the suture comprises a flat cross-sectional profile.

3. The system of claim 2, wherein the anchor has a proximal end, a distal end, and the longitudinal axis extends therebetween, the first and second apertures extending through the body in a direction transverse to the longitudinal axis.

4. The system of claim 1, wherein the suture comprises a round cross-sectional profile.

5. The system of claim 1, wherein the cinching mechanism is positioned in a central channel of the anchor.

6. The system of claim 5, wherein the anchor has a proximal end, a distal end, and the longitudinal axis extends therebetween, the central channel being aligned with the longitudinal axis, the channel having an opening at the proximal end, and wherein at least one of the first and second extremities extend through the opening.

7. The system of claim 1, wherein the apertures are disposed along the body in a single line substantially parallel with the longitudinal axis.

8. The system of claim 1, wherein the body comprises a plate and the first and second apertures comprise slots extending through the plate.

9. The system of claim 8, wherein the anchor has a proximal end, a distal end, and the longitudinal axis extends therebetween, the plate being oriented generally parallel to the longitudinal axis.

10. The system of claim 8, wherein the plate is disposed in a central channel of the anchor.

11. The system of claim 1, wherein the body has a face against which the second extremity is compressed, the bar being laterally offset from the face.

12. The system of claim 1, wherein the body has a face against which the second extremity is compressed, the first aperture intersecting the face so as to define a corner which engages the second extremity.

13. The system of claim 12, wherein the corner has an edge which locks the second extremity when the first extremity is tensioned.

14. The system of claim 12, wherein the corner defines an angle of no more than about 90 degrees.

15. The system of claim 12, wherein the face comprises one or more features to induce friction with the second extremity when the first extremity is tensioned.

16. The system of claim 1, wherein the body comprises a barrel disposed in an aperture in a sidewall of the anchor transverse to the longitudinal axis of the anchor.

20. The system of claim 1, wherein the cinching mechanism is integral with the first anchor.

21. The system of claim 20, wherein the cinching mechanism and the first anchor are a single molded part.

22. The system of claim 1, wherein the cinching mechanism is on a separate member configured to be attached to the first anchor at a surgical site.

23. The system of claim 1, wherein the cinching mechanism is coupled to a second anchor adapted for being positioned in tissue and which may be coupled to the first anchor.

24. The system of claim 1, wherein the cinching mechanism requires no movement of parts relative to the first anchor to prevent the suture from moving when the first extremity is tensioned.

25. The system of claim 1, wherein the cinching mechanism is a single molded part.

26. The system of claim 1, wherein the first anchor has an outer diameter which is no more than about 3.5 mm along its entire length.

27. The system of claim 1, further comprising a second anchor positionable in the tissue.

28. The system of claim 27, wherein one of the two anchors is positioned concentrically in the other of the two anchors.

29. The system of claim 27, wherein one of the two anchors is positioned end to end with the other of the two anchors.

30. The system of claim 29, wherein the first anchor comprises a distal end and a proximal end and the second anchor comprises a distal end and a proximal end, and wherein one of the two anchors is positioned end to end with the other of the two anchors such that the proximal end of one of the two anchors is coupled to the distal end of the other of the two anchors.

31. The system of claim 27, wherein the loop is configured to be fully recessed inside a hole in bone or other tissue when the first anchor and second anchor are positioned in the hole.

17. The system of 16, wherein the barrel is rotatably disposed in the sidewall aperture, the rotatable barrel having a locked position and an unlocked position, the unlocked position allowing the suture to move, the locked position constraining movement of the suture.

18. The system of claim 17, wherein the apertures extend through the barrel parallel to a first axis, and in the unlocked position, the first and second extremities extend from the apertures substantially parallel to the first axis.

19. The system of claim 17, wherein the apertures extend through the barrel parallel to a first axis, and in the locked position, the first and second extremities extend from the apertures in a direction transverse to the first axis.

32. A knotless suture anchoring system, said system comprising:

a first anchor component having a longitudinal axis and a first cinching mechanism;

a second anchor component initially detached from the first anchor component, at least one of the first and second anchor components being adapted for placement directly into bone or other tissue and comprising a retention feature on an exterior surface thereof for retaining the first or second anchor component in said bone or tissue;

a coupling mechanism for coupling the second anchor component to the first anchor component; and

a length of suture at least partially disposed in the first cinching mechanism, the suture having a first free end and a second free end, wherein the second free end is attached to the second anchor component, and wherein the first cinching mechanism allows the suture to pass through the first cinching mechanism in a first direction when the first free end is tensioned and constrains movement of the suture through the first cinching mechanism in a second direction opposite the first direction.

33. A knotless suture anchor system as in claim 32, wherein the second anchor component is received within a cavity in the first anchor component.

34. A knotless suture anchor system as in claim 32, wherein the first anchor component is received within a cavity in the second anchor component.

35. A knotless suture anchor system as in claim 32, wherein the first anchor component is coupled end-to-end with the second anchor component.

36. The system of claim 35, wherein the first anchor component comprises a distal end and a proximal end and the second anchor component comprises a distal end and a proximal end, and wherein one of the two anchor components is positioned end to end with the other of the two anchor components such that the proximal end of one of the two anchor components is coupled to the distal end of the other of the two anchor components.

37. A knotless suture anchor system as in claim 32, wherein the first cinching mechanism has no parts movable relative to the first anchor component.

38. A knotless suture anchor system as in claim 32, further comprising a second cinching mechanism coupled to the second anchor component, the suture having a second end coupled to the second cinching mechanism.

39. A knotless suture anchor system as in claim 32, wherein the second anchor component has a suture retention structure for retaining a second end of the suture therein.

40. A knotless suture anchor system as in claim 32, wherein the first anchor component and the first cinching mechanism are an integral molded construction.

41. A knotless suture anchoring system, said system comprising:

a length of suture having a first free end and a second free end;

a first anchor having a proximal end and a distal end, and being positionable in tissue;

a second anchor having a proximal end and a distal end;

a first cinching mechanism coupled to either the first anchor or the second anchor, wherein the first free end is at least partially disposed in the first cinching mechanism, and wherein the second free end is attached to the other of the first or the second anchor, and

wherein the first cinching mechanism is adapted to allow the suture to be tensioned by pulling the first free end so that the suture passes through the first cinching mechanism in a first direction while movement of the suture through the first cinching mechanism in a second direction opposite the first direction is constrained; and

a coupling element attached to one or both of the first and second anchors and adapted to couple the first and the second anchors together end-to-end.

42. The system of claim 41, wherein the coupling element comprises a threaded post, and wherein the first anchor is threadably engaged with the second anchor.

43. The system of claim 41, wherein the coupling element comprises a post having a plurality of barbs disposed thereon.

44. The system of claim 41, wherein the coupling element comprises a compression fitting.

45. The system of claim 41, wherein the suture is fixed to the first anchor and the cinching mechanism is on the second anchor.

46. The system of claim 45, wherein each of the first and second anchors is adapted to be placed in tissue separately from the other of the first and second anchors.

47. The system of claim 41, wherein the first and second anchor components are coupled together end-to-end such that the proximal end of first anchor is coupled to the distal end of the second anchor.