Underbody unit for a motor vehicle

• US 9,540,055 B2
• Filed: 07/22/2015
• Issued: 01/10/2017
• Est. Priority Date: 07/22/2014
• Status: Active Grant

• Current Assignee: Dr Ing hc F Porsche AG (Volkswagen AG)
• Original Assignee: Dr Ing hc F Porsche AG (Volkswagen AG)
• Inventors: Berger, Dennis, Bienert, Reyk
• Primary Examiner(s): VANAMAN, FRANK BENNETT
• Application Number:
  US14/805,501
• Publication Number:
  US 20160023688A1
• Time in Patent Office: 538 Days
• US Class Current: 1/1
• CPC Class Codes: B60K 1/04 of the electric storage means for propulsion exchanging batteries for electric propulsion of vehicles B60L53/80; for auxiliary purposes only B60R16/04; supplying batteries to, or removing batteries from, vehicles B60S5/06
• CPC Class Codes: B60K 11/02 with liquid cooling
• CPC Class Codes: B60K 2001/005 the electric storage means
• CPC Class Codes: B60K 2001/0438 Arrangement under the floor
• CPC Class Codes: B60L 50/66 Arrangements of batteries
• CPC Class Codes: B60L 58/26 by cooling
• CPC Class Codes: B62D 25/20 Floors or bottom sub-units sub-frames for mounting engine or suspensions B62D21/11; drip trays F16N31/006
• CPC Class Codes: B62D 35/007 Rear spoilers B62D35/001 takes precedence
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries

Abstract

An underbody unit for a motor vehicle body has a floor body (12) connectable to the motor vehicle body for dissipating static and/or dynamic loads. Reinforcing ribs (14) protrude up from the floor body (12). The reinforcing ribs (14) together with the floor body (12) delimit receiving pockets (16) for receiving battery cell units (18) of a traction battery for driving the motor vehicle. First and second connections (34, 36) supply and remove a liquid cooling medium for cooling the floor body (12). The battery cell units (18) are above the floor body (12) and can be inserted into the underbody unit (10). Thus, the underbody unit (10), the reinforcing ribs (14) and the connections (34, 36) for the coolant define a supporting plate that can support the heavy battery cell units (18), form armor plating for protection and a heat exchanger for active and/or passive cooling.

Claims

1. An underbody unit for reinforcing a motor vehicle body of a motor vehicle between a front axle and a rear axle, comprising:

a floor body that is connectable to the motor vehicle body, for dissipating static and/or dynamic loads of the motor vehicle body;

reinforcing ribs protruding up from the floor body and defining receiving pockets for receiving at least one battery cell unit of a traction battery for driving the motor vehicle as a hybrid vehicle and/or as a purely electric vehicle;

first and second inlets for accommodating in-flows of a liquid cooling medium into the floor body;

first and second outlets for accommodating outflows of the liquid cooling medium from the floor body;

a low temperature cooler for cooling the liquid cooling medium;

a first valve selectively switchable between a first position where the first valve causes the liquid cooling medium to flow directly from the first outlet to the first inlet and a second position where the first valve causes the liquid cooling medium to flow from the first outlet to the first inlet via the low temperature cooler;

a heat exchanger accommodating a flow of the liquid cooling medium from the second outlet to the second inlet; and

a refrigerating circuit including a second valve for selectively permitting or interrupting a flow of a coolant through the heat exchanger, whereby the first and second valves are operated for selectively causing the liquid cooling medium to be cooled by both the low temperature cooler and the heat exchanger, or by a selected one of the low temperature cooler and the heat exchanger or by neither the low temperature cooler or the heat exchanger in accordance with cooling needs of the traction battery.

2. The underbody unit of claim 1, wherein the first and second inlets and the first and second outlets communicate with a cooling channel in the floor body and/or the reinforcing ribs for removing heat from the battery cell units and outputting the heat to the floor body and to the reinforcing ribs.

3. The underbody unit of claim 2, wherein the cooling channel is formed completely within the floor body.

4. The underbody unit of claim 1, wherein the floor body has left and right fastening flanges for fastening respectively to left and right longitudinal members of a supporting structure of the motor vehicle body.

5. The underbody unit of claim 1, wherein the reinforcing ribs are formed integrally with the floor body.

6. The underbody unit of claim 1, wherein the floor body has a lower side exposed to a slipstream.

7. The underbody unit of claim 1, further comprising a heating element embedded in a depression of the floor body for heating the floor body and/or the reinforcing ribs.

8. A traction battery for driving a hybrid vehicle or a purely electric vehicle, comprising:

the underbody unit of claim 1 configured to form a battery housing; and

a plurality of battery cell units inserted in the battery housing of the underbody unit.

9. A motor vehicle comprising a motor vehicle body having a load-bearing supporting structure on a lower side of the motor vehicle body and the traction battery of claim 8 connected to the supporting structure.