Lens for primarily-elongate light distribution

• US 9,541,257 B2
• Filed: 02/29/2012
• Issued: 01/10/2017
• Est. Priority Date: 02/29/2012
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Castillo, Mario Alberto
• Primary Examiner(s): PAYNE, SHARON E
• Application Number:
  US13/408,882
• Publication Number:
  US 20130223060A1
• Time in Patent Office: 1,777 Days
• Field of Search: 362/326, 362/311.02, 362/311.06, 362/311.12, 362/340
• US Class Current: 1/1
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21V 7/0091 using total internal reflection
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0028 refractive and reflective surfaces, e.g. non-imaging catadioptric systems
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00

Abstract

A lens for a primarily-elongate distribution of light from a light emitter having an axis with a lens base being substantially normal to the axis. The lens includes a substantially-rectangular emitter opening to a cavity defined by a refracting inner surface. The lens further includes a refracting main output surface transverse the axis and a reflecting surface extending from the lens base away from the axis outwardly of and around the inner surface. The reflecting surface receives substantially all forward and rearward light and a portion of lateral light refracted by the inner surface for total internal reflection (TIR) toward the main output surface which refracts such light into the elongate distribution. The lens is configured such that the other portion of the lateral light exits the lens away from the axis for wide-angle distribution along the elongate distribution.

Claims

1. A lens for distribution of light from a light emitter having an axis, the lens comprising:

a refracting inner surface defining an inner cavity with a closed-perimeter opening defined in a base plane by substantially straight edge portions each adjoining a pair of curved edge portions, the refracting inner surface extending from the opening to terminate at a refracting inner end surface transverse the axis;

a refracting main output surface transverse the axis and having front and back edges and a pair of lateral edges therebetween;

a pair of refracting lateral output surfaces each extending from one of the main-output-surface lateral edges toward the base plane, the lateral output surfaces being configured to refract a portion of lateral light away from the axis; and

a reflecting surface positioned outwardly of and around the inner surrounding surface to receive substantially all forward and rearward light and a base-plane-adjacent portion of lateral light refracted by the inner surrounding surface for total internal reflection (TIR) toward the main output surface.

2. The lens of claim 1 wherein the reflecting surface includes:

front and back curves each having a first configuration; and

a pair of lateral curves each having a second configuration which differs from the first configuration.

3. The lens of claim 2 wherein the reflecting-surface terminates at distances from the base plane which are greatest at a center of each of the front and back curves and gradually decrease toward a center of each of the lateral curves for the other portion of the lateral light to pass directly from the inner surfaces to the lateral output surfaces.

4. The lens of claim 2 wherein:

the front and back curves are each bilaterally symmetric; and

the lateral curves are each bilaterally symmetric.

5. The lens of claim 1 wherein the opening and the cavity have a front-to-back dimension which is greater than a side-to-side dimension.

6. The lens of claim 5 wherein the refracting inner surface includes:

front and back portions refracting forward and rearward emitter light away from the axis; and

a pair of lateral portions each between the front and back portions and refracting lateral emitter light away from the emitter axis.

7. The lens of claim 6 wherein the front and back portions of the refracting inner surface are substantially planar.

8. The lens of claim 1 wherein the opening is defined by four substantially straight edge portions.

9. The lens of claim 8 wherein the refracting inner surrounding surface includes:

substantially planar front and back portions refracting forward and rearward emitter light away from the axis; and

a pair of substantially planar lateral portions each between the front and back portions.

10. The lens of claim 1 further including:

an outer surrounding wall extending from the output surfaces and the reflecting surface toward the plane; and

an outward flange extending from the outer surrounding wall away from the axis.

11. The lens of claim 1 being bilaterally symmetric in a front-to-back direction.

12. The lens of claim 11 being bilaterally symmetric in a side-to-side direction.

13. The lens of claim 1 wherein the light emitter includes at least one light-emitting diode (LED).

14. The lens of claim 13 wherein:

the light emitter includes an LED package having a primary lens over the at least one LED; and

the lens is a secondary lens placed over the primary lens.

15. A lens for distribution of light from a light emitter having an axis, comprising:

an inner cavity defined by a refracting inner surface extending from an opening into the lens cavity with a closed-perimeter opening having substantially straight edge portions each adjoining a pair of curved edge portions;

a refracting main output surface transverse the axis; and

a reflecting surface extending from the base plane away from the axis outwardly of and around the inner surface and receiving substantially all forward and rearward light and a portion of lateral light refracted by the inner surface for total internal reflection (TIR) toward the main output surface.

16. The lens of claim 15 wherein the main output surface is substantially normal to the emitter axis.

17. The lens of claim 15 wherein a front-to-back dimension of the main output surface is greater than a side-to-side dimension of the main output surface.

18. The lens of claim 17 wherein the main output surface has a pair of convex front and back edges each extending between a pair of substantially-straight lateral edges.

19. The lens of claim 18 wherein:

the front and back edges extend along sectors of a circle with a center on the emitter axis; and

the lateral edges are substantially parallel to each other.

20. The lens of claim 18 further comprising a pair of refracting lateral output surfaces each extending from one of the main-output-surface lateral edges toward a base plane defined by edges of the opening into the cavity, each of the lateral output surfaces are substantially planar.

21. The lens of claim 15 further including a pair of refracting lateral output surfaces each extending from the main output surface toward the lens base and refracting the other portion of the lateral light away from the axis into the wide-angle distribution.

22. The lens of claim 21 wherein:

the main output surface is substantially planar and has front and back edges and a pair of lateral edges therebetween; and

each lateral output surface extends from a corresponding one of the lateral edges toward the base.

23. The lens of claim 22 wherein:

the front and back edges are along sectors of a single circle with the center on the emitter axis; and

the lateral edges are substantially parallel to each other.

24. The lens of claim 21 wherein the reflecting surface includes:

front and back curves each having a first configuration; and

a pair of lateral curves each having a second configuration which differs from the first configuration.

25. The lens of claim 15 wherein the refracting inner surface includes an inner surrounding surface extending from the opening substantially parallel with respect to the axis to terminate at an inner end surface which is transverse the axis.

26. The lens of claim 24 wherein:

the front and back curves are each bilaterally symmetric; and

the lateral curves are each bilaterally symmetric.

27. The lens of claim 26 wherein the reflecting surface terminates at distances from the base plane which are greatest at centers of the front and back curves and gradually decrease toward centers of the lateral curves.

28. The lens of claim 27 wherein the cavity and the opening have a front-to-back dimension greater than a side-to-side dimension.

29. The lens of claim 25 wherein the inner surrounding surface includes:

front and back portions refracting forward and rearward emitter light away from the axis and toward the front and back curves; and

a pair of lateral portions each between the front and back portions and refracting lateral emitter light away from the emitter axis.

30. The lens of claim 29 wherein the front and back portions and the lateral portions of the inner surrounding surface are substantially planar.

31. The lens of claim 25 wherein the inner end surface is substantially planar and is substantially normal to the emitter axis.

32. The lens of claim 21 wherein:

the main output surface is substantially planar and is substantially normal to the axis; and

each of the lateral output surfaces is substantially planar.

33. The lens of claim 32 wherein a main-output-surface front-to-back dimension is greater than a side-to-side dimension.

34. The lens of claim 15 being bilaterally symmetric in a front-to-back direction and bilaterally symmetric in a side-to-side direction.

35. The lens of claim 15 wherein the opening has four substantially straight edge portions.

36. The lens of claim 35 wherein the inner surrounding surface includes:

substantially planar front and back portions refracting forward and rearward emitter light away from the axis; and

a pair of substantially planar lateral portions each between the front and back portions.