Lens for wide lateral-angle distribution

• US 9,541,258 B2
• Filed: 03/15/2013
• Issued: 01/10/2017
• Est. Priority Date: 02/29/2012
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Castillo, Mario Alberto
• Primary Examiner(s): PAYNE, SHARON E
• Application Number:
  US13/842,776
• Publication Number:
  US 20130223072A1
• Time in Patent Office: 1,397 Days
• Field of Search: 362/309, 362/153.1
• US Class Current: 1/1
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21W 2131/103 of streets or roads
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 19/0061 the light source comprising a LED semiconductor devices with at least one potential-jump barrier or surface barrier specially adapted for light emission H01L33/00
• CPC Class Codes: G02B 19/0066 in the form of an LED array

Abstract

A lens for wide lateral-angle distribution of light from an LED light source on a board and defining an axis. The lens includes a board-adjacent base spaced from and around the axis, an inner light-receiving surface, an intermediate surface and an outer output surface configured for refracting light received from the inner and intermediate surfaces. The base forms an opening into a light-receiving cavity defined by the inner surface which includes (a) substantially planar front and back surface portions each extending from the opening and (b) an end surface portion spanning the cavity between the front and back surfaces and comprising front and back segments extending inwardly from the front and back surface portions, respectively, and each angled with respect to the other. The intermediate surface is positioned and configured for reflecting light received from the inner surface toward the outer output surface.

Claims

1. A lens for distribution of light from an LED light source on a board and defining an axis, the lens comprising:

an inner surface defining a light-receiving cavity with an opening defining a base plane, the inner surface comprising (a) substantially planar front and back surface portions and (b) an end surface portion spanning the cavity between the front and back surfaces and comprising front and back segments each extending inwardly toward the base plane from the front and back surface portions, respectively, and each angled with respect to the other;

an outer output surface configured for refracting light received from the inner surface; and

an intermediate surface positioned and configured for reflecting light received from the inner surface toward the outer output surface.

2. The lens of claim 1 wherein the back segment extends from the back surface portion in a direction toward the board.

3. The lens of claim 2 wherein the front segment extends from the front surface portion in a direction toward the board.

4. The lens of claim 1 wherein the inner surface further comprises a pair of substantially planar lateral surface portions each extending from the opening between the front and back surface portions.

5. The lens of claim 4 wherein the inner front, back and lateral surface portions are substantially parallel to the axis.

6. The lens of claim 5 wherein the inner front and back surface portions are substantially orthogonal to the inner lateral surface portion.

7. The lens of claim 4 wherein each of the front and back segments of the end surface portion extends inwardly from the opposite inner lateral surface portions to positions progressively farther from the board.

8. The lens of claim 7 wherein the back segment extends to positions farther from the board than the front segment.

9. The lens of claim 7 wherein each of the front and back segments comprises a middle portion substantially concave in side-to-side sectional view and a pair of opposite lateral portions substantially convex in side-to-side sectional view, each of the lateral portions extending from one of the inner lateral surface portions and adjoining the substantially concave middle portion.

10. The lens of claim 1 wherein the back segment is substantially planar in front-to-back sectional view.

11. The lens of claim 10 wherein the front segment is substantially planar in front-to-back sectional view.

12. The lens of claim 9 wherein the intermediate surface comprises front and back reflective surface portions positioned and configured to reflect light received from the front and back inner surface portions, respectively.

13. The lens of claim 12 wherein the front and back reflective surface portions extend from the base plane away from the axis radially outwardly of the front and back inner surface portions, respectively.

14. The lens of claim 13 wherein the front reflecting surface portion has a front curvature configuration which differs from a back curvature configuration of the back reflecting surface portion.

15. The lens of claim 14 wherein the front and back reflecting surface portions are each bilaterally symmetric.

16. The lens of claim 14 wherein the back reflecting surface portion terminates at a greater distance from the board than the front reflecting surface portion.

17. The lens of claim 16 wherein the back reflecting surface portion terminates at a greater distance from the axis than the front reflecting surface portion.

18. The lens of claim 14 wherein the intermediate surface further comprises a pair of intermediate lateral surface portions each adjoining the front and back reflective surface portions such that the intermediate surface extends continuously around the inner surface, the intermediate lateral surface portions being substantially free of receiving light from the inner surface.

19. The lens of claim 18 wherein the intermediate lateral surface portions have substantially-identical lateral curvatures which differ from configurations of the front and back curvatures.

20. The lens of claim 1 wherein the outer output surface comprises a main output surface portion transverse the axis and defining a pair of substantially convex lateral sectors with a front-to-back concavity therebetween for refracting lateral light received from the inner surface laterally away from the axis to facilitate wide lateral-angle distribution.

21. The lens of claim 20 wherein the main output surface portion is configured for refracting forward and rearward light received from the inner front and back surface portions away from the axis to facilitate uniform distribution of light.

22. The lens of claim 21 wherein the main output surface is configured for refracting light received from the front and back reflecting surface portions toward the axis to further facilitate uniform distribution of light.

23. The lens of claim 20 wherein the outer output surface further comprises an outer lateral surface portion extending from the main output surface portion toward the board, the outer lateral surface portion being configured for refracting light received from the inner surface toward the axis to facilitate uniformity of the illumination pattern.

24. The lens of claim 23 wherein the outer lateral surface portion is substantially parallel to the axis.

25. The lens of claim 24 wherein the outer lateral surface portion is defined by an outer surrounding wall which extends from the main output surface portion and the intermediate surface toward the board.

26. The lens of claim 25 wherein the outer lateral surface portion has a substantially right cylindrical shape of substantially circular cross-sections taken in planes parallel to the board.

27. The lens of claim 25 further comprising an outward flange extending from the outer surrounding wall away from the axis.

28. The lens of claim 1 being bilaterally symmetric in a front-to-back direction.

29. The lens of claim 1 being a part of a lighting apparatus which comprises:

a plurality of LED light sources spaced along a circuit board, each of the LED light sources defining an axis; and

a plurality of the lenses each over a corresponding one of the LED light sources.

30. The lens of claim 29 wherein the lighting apparatus includes a one-piece lensing member comprising a plurality of lens portions interconnected by a common flange portion, each of the lens portions including one of the plurality of the lenses.