Flat panel contactors and methods

• US 9,541,302 B2
• Filed: 06/01/2012
• Issued: 01/10/2017
• Est. Priority Date: 06/03/2011
• Status: Active Grant

• Current Assignee: Solventum Intellectual Properties Company (Solventum Corp.)
• Original Assignee: 3M Innovative Properties Company (3M Company)
• Inventors: Taylor, Gareth P., Price, Timothy D., Sengupta, Amitava, Peterson, Paul A., Wensley, C. Glen
• Primary Examiner(s): SHUMATE, ANTHONY R
• Application Number:
  US13/485,966
• Publication Number:
  US 20120304862A1
• Time in Patent Office: 1,684 Days
• Field of Search: 95/45, 95/52, 96/7, 96/8, 96/10
• US Class Current: 1/1
• CPC Class Codes: B01D 2053/224 with hollow fibres
• CPC Class Codes: B01D 2257/2045 Hydrochloric acid
• CPC Class Codes: B01D 2257/302 Sulfur oxides
• CPC Class Codes: B01D 2257/404 Nitrogen oxides other than dinitrogen oxide
• CPC Class Codes: B01D 2257/406 Ammonia
• CPC Class Codes: B01D 2257/504 Carbon dioxide
• CPC Class Codes: B01D 2257/80 Water
• CPC Class Codes: B01D 2258/0266 from animal farms
• CPC Class Codes: B01D 2258/06 Polluted air
• CPC Class Codes: B01D 46/2411 Filter cartridges
• CPC Class Codes: B01D 46/52 Particle separators, e.g. dust precipitators, using filters embodying folded corrugated or wound sheet material
• CPC Class Codes: B01D 46/54 Particle separators, e.g. dust precipitators, using ultra-fine filter sheets or diaphragms
• CPC Class Codes: B01D 53/268 by diffusion
• CPC Class Codes: B01D 63/02 Hollow fibre modules
• CPC Class Codes: F24F 13/28 Arrangement or mounting of filters

Abstract

Porous membrane contactors and/or their methods of manufacture and/or use are provided. In at least selected embodiments, the present invention is directed to flat panel hollow fiber or flat sheet membrane contactors and/or their methods of manufacture and/or use. In at least certain particular embodiments, the present invention is directed to hollow fiber array flat panel contactors, contactor systems, and/or their methods of manufacture and/or use. In at least particular possibly preferred embodiments, the contactor is adapted for placement in an air duct (such as an HVAC ductwork) and has a rectangular frame or housing enclosing at least one wound hollow fiber array or membrane bundle.

Claims

1. A flat panel contactor for an air handling, ventilation or duct system comprising:

a frame having a top member, a bottom member, and two side members, the members defining an open front port and an open back port, the frame has at least two side ports extending from one side member;

a first headspace adjacent the top member;

a second headspace adjacent the bottom member;

a hollow fiber membrane array located between the top and bottom members, between the side members, and between the front port and the back port, the array has multiple layers of hollow fibers, each layer has between 10-58 fibers per inch, the hollow fibers are held together with a supporting thread, the hollow fibers have a plurality of pores with an average pore size of 0.03-0.04 microns, and lumens of the hollow fiber are in fluid communication with the headspaces;

wherein the array has a gas pressure drop less than 0.5 psi per 1000 SCFM.

2. The flat panel contactor of claim 1, wherein the hollow fiber array is pleated or folded.

3. A contactor system comprising two or more of said contactors of claim 1.

4. The flat panel contactor of claim 1, wherein the hollow fiber membranes are selective to water vapor over air.