Illumination agnostic solar panel

• US 9,543,890 B2
• Filed: 10/14/2013
• Issued: 01/10/2017
• Est. Priority Date: 01/21/2009
• Status: Active Grant

• Current Assignee: Spectrum Solar, LLC
• Original Assignee: Tenksolar, Inc.
• Inventors: Meyer, Dallas W., Berg, Lowell J., Meyer, Forrest C., Knight, Raymond W., Wheeler, Steven E., Novotny, John P.
• Primary Examiner(s): Bourke, Allison
• Application Number:
  US14/053,482
• Publication Number:
  US 20140035373A1
• Time in Patent Office: 1,184 Days
• Field of Search: 320101-103, 136243-265, 136/293
• US Class Current: 1/1
• CPC Class Codes: H01L 31/02008 for solar cells or solar cell modules
• CPC Class Codes: H01L 31/02021 for solar cells electrical connection means, e.g. junction boxes, specially adapted for structural association with photovoltaic modules H02S40/34
• CPC Class Codes: H01L 31/048 Encapsulation of modules
• CPC Class Codes: H01L 31/049 Protective back sheets
• CPC Class Codes: H01L 31/0504 specially adapted for series or parallel connection of solar cells in a module
• CPC Class Codes: H02J 2300/26 involving maximum power point tracking control for photovoltaic sources
• CPC Class Codes: H02J 3/381 Dispersed generators
• CPC Class Codes: H02J 3/46 Controlling of the sharing of output between the generators, converters, or transformers
• CPC Class Codes: H02J 7/35 with light sensitive cells
• CPC Class Codes: H02M 7/003 Constructional details, e.g. physical layout, assembly, wiring or busbar connections
• CPC Class Codes: H02S 30/10 Frame structures
• CPC Class Codes: H02S 40/32 comprising DC/AC inverter means associated with the PV module itself, e.g. AC modules
• CPC Class Codes: H02S 40/34 comprising specially adapted electrical connection means to be structurally associated with the PV module, e.g. junction boxes
• CPC Class Codes: H02S 40/38 Energy storage means, e.g. batteries, structurally associated with PV modules
• CPC Class Codes: Y02E 10/56 Power conversion systems, e.g. maximum power point trackers
• CPC Class Codes: Y02E 70/30 Systems combining energy storage with energy generation of non-fossil origin

Abstract

In one example, a photovoltaic module includes a plurality of discrete photovoltaic cells arranged in a plurality of cell rows, and a substantially electrically conductive and continuous area backsheet. The photovoltaic cells in each cell row are electrically connected in parallel to each other. The cell rows are electrically connected in series to each other and include a first row and a last row. The backsheet forms a current return path between the first and last rows. The photovoltaic cells are configured such that, in operation, current flows substantially uni-directionally through the plurality of photovoltaic cells between the first row and the last row.

Claims

1. A method to operate a photovoltaic module, the method comprising:

electrically isolating a plurality of photovoltaic cells and a plurality of power conversion circuits of a photovoltaic module from an external circuit including an external negative line and an external positive line respectively connected to an internal negative line and internal positive line of the photovoltaic module;

determining a line potential across the external negative and positive lines;

determining whether the external circuit includes a battery based on the determined line potential; and

if it is determined that the external circuit includes a battery, initializing operation of the photovoltaic module consistent with the external circuit including a battery;

or

if it is determined that the external circuit lacks a battery;

determining that the external circuit includes an inverter; and

initializing operation of the photovoltaic module consistent with the external circuit including an inverter.

2. The method of claim 1, wherein the external circuit includes a battery and an inverter or the external circuit lacks a battery and includes an inverter.

3. The method of claim 2, further comprising setting a target voltage of the photovoltaic module above a target voltage of the inverter.

4. The method of claim 1, wherein determining that the external circuit includes an inverter includes measuring a resistor-capacitor (“

RC”

) response of the external circuit.

5. The method of claim 1, wherein:

determining whether the external circuit includes the battery based on the determined line potential includes comparing the determined line potential to a minimum and maximum voltage;

it is determined that the external circuit includes the battery when the determined line potential is between the minimum and maximum voltage; and

it is determined that the external circuit lacks the battery when the determined line potential is below the minimum voltage.

6. The method of claim 1, wherein initializing operation of the photovoltaic module consistent with the external circuit including the inverter includes:

continuously trickling current onto the external positive line via an optical relay coupled between the internal and external positive lines;

monitoring the line potential across the external negative and positive lines while the current is continuously trickled onto the external positive line; and

after the monitored line potential matches an internal voltage of the photovoltaic module, closing two power relays respectively coupled between the internal and external negative lines and between the internal and external positive lines;

wherein the method further includes;

discontinuing the trickle of current by opening the optical relay; and

outputting power to the external circuit via the external negative and positive lines.

7. The method of claim 6, wherein outputting power to the external circuit includes:

ramping up voltage of the photovoltaic module to a prescribed operating voltage; and

outputting power to the external circuit according to a constant voltage mode at the prescribed operating voltage until the inverter begins operating.

8. The method of claim 7, wherein outputting power to the external circuit further includes outputting power to the external circuit according to a maximum peak power mode after the inverter begins operating.

9. The method of claim 1, wherein initializing operation of the photovoltaic module consistent with the external circuit including the battery includes:

charging an internal capacitance of the photovoltaic module to match the determined line potential; and

closing two power relays respectively coupled between the internal and external negative lines and between the internal and external positive lines;

wherein the method further includes outputting power to the external circuit via the external negative and positive lines.

10. The method of claim 9, wherein outputting power to the external circuit includes outputting power to the external circuit according to a maximum peak power mode until the battery is charged.

11. The method of claim 10, wherein outputting power to the external circuit according to a maximum peak power mode includes:

measuring module output power collectively generated by the plurality of power conversion circuits of the photovoltaic module, wherein output power collectively generated by the plurality of power conversion circuits is characterized by a module power output curve having a peak;

comparing a current measured output power to a preceding measured output power; and

based on a preceding direction variable indicating a side of the peak on which the photovoltaic module was previously operating and the comparison of the current measured output power to the preceding measured output power;

determining a current direction variable indicating a side of the peak on which the photovoltaic module is currently operating; and

adjusting a switching period of the plurality of power conversion circuits.

12. The method of claim 11, further comprising operating the plurality of power conversion circuits in pairs, each power conversion circuit in a pair being operated 180 degrees out of phase with the other power conversion circuit in the pair.

13. The method of claim 11, further comprising, in response to detecting the failure of at least one of the power conversion circuits, applying full current of the photovoltaic module through the failed power conversion circuit to cause a corresponding fuse to fail.

14. The method of claim 11, wherein determining the current direction variable and adjusting the switching period based on the preceding direction variable and the comparison of the current measured output power to the preceding measured output comprises:

if the preceding direction variable is greater than zero and the current measured output power is greater than the preceding measured output power, maintaining the preceding direction variable as the current direction variable and increasing the switching period;

if the preceding direction variable is greater than zero and the current measured output power is less than the preceding measured output power, setting the current direction variable to a negative number and decreasing the switching period;

if the preceding direction variable is less than zero and the current measured output power is greater than the preceding measured output power, maintaining the preceding direction variable as the current direction variable and decreasing the switching period;

or

if the preceding direction variable is less than zero and the current measured output power is less than the preceding measured output power, setting the current direction variable to a positive number and increasing the switching period.

15. The method of claim 14, wherein each power conversion circuit includes at least one capacitor, the method further comprising:

allowing the at least one capacitor to change charge in response to the adjustment to the switching period, wherein the current measured output power becomes a new preceding measured output power and the current direction variable becomes a new preceding direction variable after allowing the at least one capacitor to change charge;

measuring the module output power collectively generated by the plurality of power conversion circuits after allowing the at least one capacitor to change charge to obtain a new current measured output power;

comparing the new current measured output power to the new preceding measured output power; and

determining a new direction variable and adjusting the switching period based on the new preceding direction variable and the comparison of the new current measured output power to the new preceding measured output power.

16. The method of claim 10, wherein outputting power to the external circuit further includes outputting power to the external circuit according to a constant voltage mode after the battery is charged to keep the battery charged.