Protective enclosure for an electronic device

• US 9,545,140 B1
• Filed: 12/21/2015
• Issued: 01/17/2017
• Est. Priority Date: 07/19/2015
• Status: Active Grant

• Current Assignee: Otter Products LLC
• Original Assignee: Otter Products LLC
• Inventors: Johnson, Jamie L., Guerdrum, Jonathan H., Gaylord, Aaron M., Li, Shanshan
• Primary Examiner(s): Nguyen, Khai M
• Application Number:
  US14/976,375
• Publication Number:
  US 20170013923A1
• Time in Patent Office: 393 Days
• Field of Search: 455/575.8, 455/575.1, 455/550.1
• US Class Current: 1/1
• CPC Class Codes: A45C 11/00 Receptacles for purposes not provided for in groups A45C1/00-A45C9/00 specially adapted for toiletry or cosmetic equipment A45D29/20, A45D44/18; travelling sewing kits A45F3/48
• CPC Class Codes: A45C 2011/002 for portable handheld communication devices, e.g. mobile phone, pager, beeper, PDA, smart phone
• CPC Class Codes: A45C 2011/003 for portable computing devices, e.g. laptop, tablet, netbook, game boy, navigation system, calculator
• CPC Class Codes: A45F 5/00 Holders or carriers for hand articles; Holders or carriers for use while travelling or camping
• CPC Class Codes: H04B 1/3888 Arrangements for carrying or protecting transceivers
• CPC Class Codes: H05K 5/0217 Mechanical details of casings covers, lids, hoods or members for covering apertures H05K5/03
• CPC Class Codes: H05K 5/03 Covers

Abstract

A protective enclosure for an electronic device includes a back structural member configured to connect with a front structural member, the back and front structural member forming a hard shell shaped to and surrounding an installed electronic device. An external cushion member can be disposed over the hard shell of the protective enclosure. An internal cushion member can be lined in between the back structural member and the electronic device. The internal cushion member can have an opening aligned with a feature on the electronic device, a portion along the opening of the internal cushion member formed to protrude through an aligned opening in the hard shell which also corresponds to an opening in the external cushion member, the portion of the internal cushion member contacting an outer surface of the external cushion member and sealing the surface of the protective enclosure from dust and debris.

Claims

1. A protective enclosure for an electronic device, the electronic device having a front portion, a back portion, a top portion, a bottom portion, and side portions, the front portion of the electronic device having a touchscreen, the protective enclosure comprising:

a back structural member having a rigid shape which fits the back portion and the side portions of the electronic device when the electronic device is in the protective enclosure, the back structural member having an internal surface and an external surface, the back structural member having a first opening allowing access to a feature on the back portion of the electronic device when the electronic device is in the protective enclosure;

a front structural member that engages the back structural member to at least partially enclose the electronic device, the front structural member providing access to the touchscreen of the electronic device when the electronic device is in the protective enclosure;

a first cushioning member disposed over the engaged back and front structural members, the first cushioning member having sufficient elasticity to stretch over the engaged back structural member and the front structural member and to substantially conform to the outer surface of the engaged back structural member and the front structural member, the first cushioning member having a second opening aligned with the first opening of the back structural member; and

a second cushioning member that conforms to the internal surface of the back structural member, the second cushioning member having a third opening aligned with the first opening of the back structural member and the second opening of the first cushioning member, wherein a portion of the second cushioning member extends through the first and second openings, the portion of the second cushioning member making contact with the first cushioning member.

2. The protective enclosure of claim 1, wherein the front structural member includes a membrane that covers the touchscreen of the electronic device when the electronic device is installed in the protective enclosure, the touchscreen being fully operable when covered by the membrane.

3. The protective enclosure of claim 1, wherein the feature on the back portion of the electronic device is a camera.

4. The protective enclosure of claim 1, wherein the portion of the second cushioning member making contact with the first cushioning member is a dark color.

5. The protective enclosure of claim 1, wherein the front structural member further comprises a raised portion integrally formed in the front structural member around a perimeter of the touchscreen, the raised portion to protect the touchscreen from contacting an external surface.

6. The protective enclosure of claim 1, the back structural member and the front structural member having corresponding snap connections along a side of the protective enclosure, the snap connections removably connecting the back structural member and the front structural member.

7. The protective enclosure of claim 6, the first cushioning member having a protective portion extending around the corresponding snap connections of the back structural member and the front structural member, the protective portion to prevent the corresponding snap connections from making contact with an external surface when the protective enclosure is resting on the side where the corresponding snap connections are located on the protective enclosure.

8. A protective enclosure for an electronic device, the electronic device having a front portion, a back portion, a top portion, a bottom portion, and side portions, the front portion of the electronic device having a touchscreen, the protective enclosure comprising:

a hard shell that at least partially encloses the electronic device, the hard shell comprising;

a front member formed to a rigid shape of the front portion of the electronic device, the front member allowing access to the touchscreen of the electronic device when the electronic device is installed in the protective enclosure; and

a back member formed to a rigid shape of the back portion of the electronic device, the back member providing a first opening that allows access to one or more features on the back surface of the electronic device when the electronic device is installed in the protective enclosure;

an external cushioning member that at least partially covers the hard shell, the external cushioning member having an outer surface, the external cushioning member having a second opening aligned with the first opening of the back member of the hard shell; and

an internal cushioning member that is disposed between the back portion of the electronic device and an internal surface of the back member of the hard shell, the internal cushioning member extending along the side portions of the electronic device, the internal cushioning member having a third opening that is aligned with the first opening of the hard shell, wherein a portion of the internal cushioning member extends through the first opening of the hard shell and makes contact with the outer surface of the external cushioning member.

9. The protective enclosure of claim 8, the front member and the back member of the hard shell having corresponding snap connections along a side of the protective enclosure, the corresponding snap connections connecting the front member and the back member.

10. The protective enclosure of claim 9, the external cushioning member exposing the corresponding snap connections of the hard shell, the external cushioning member having a protective portion extending around the exposed corresponding snap connections, the corresponding snap connections recessed within the protective portion of the external cushioning member, the protective portion to prevent the corresponding snap connections from making contact with an external surface.

11. The protective enclosure of claim 8, further comprising a touchscreen cover that is attached to the hard shell.

12. The protective enclosure of claim 8, wherein the one or more features on the back surface of the electronic device includes at least one of a camera and a flash.

13. The protective enclosure of claim 8, wherein at least a portion of the hard shell protrudes through the external cushioning member.

14. The protective enclosure of claim 8, further comprising a raised portion integrally formed on the front member of the hard shell along a perimeter of the touchscreen.

15. The protective enclosure of claim 8, wherein the portion of the internal cushioning member extending through the first opening of the hard shell is black.

16. A protective case for an electronic device, the protective case comprising:

a hard shell having a first shell member and a second shell member, the first and second shell members together encasing at least a portion of the electronic device when the electronic device is installed in the hard shell, the second shell member having at least a first opening to allow access to a feature on a back portion of the electronic device;

a first cushion layer disposed over at least a portion of the hard shell, the first cushion layer having sufficient elasticity to substantially conform to the hard shell, the first cushion layer having a second opening that is aligned with the first opening of the hard shell; and

a second cushion layer disposed between the second shell member of the hard shell and the back portion of the electronic device, the second cushion layer having a third opening that is aligned with the first opening of the hard shell and the second opening of the first cushion layer, the second cushion layer further comprising a perimeter portion that surrounds the third opening, the perimeter portion extending outward through the first and second openings and making contact with the first cushion layer.

17. The protective case of claim 16 further comprising a flexible membrane that is configured to fit over as least a front portion of the electronic device when the electronic device is installed in the protective case.

18. The protective case of claim 16, wherein the feature on the back portion of the electronic device is a camera.

19. The protective case of claim 16, further comprising a raised portion integrally formed on the first shell member of the hard shell along a perimeter of the touchscreen.

20. The protective case of claim 16, wherein the perimeter portion of the second cushioning layer making contact with the first cushioning member is a dark color.