Droplet actuator devices comprising removable cartridges and methods

• US 9,545,640 B2
• Filed: 12/23/2014
• Issued: 01/17/2017
• Est. Priority Date: 08/14/2009
• Status: Active Grant

• Current Assignee: Advanced Liquid Logic, Inc. (Illumina Incorporated)
• Original Assignee: Advanced Liquid Logic, Inc. (Illumina Incorporated)
• Inventors: Winger, Theodore
• Primary Examiner(s): JACKSON, JUANITA DIONNE
• Application Number:
  US14/580,407
• Publication Number:
  US 20150165763A1
• Time in Patent Office: 756 Days
• US Class Current: 1/1
• CPC Class Codes: B01L 2400/0427 Electrowetting
• CPC Class Codes: B01L 3/502792 for moving individual droplets on a plate, e.g. by locally altering surface tension
• CPC Class Codes: B05B 5/087 Arrangements of electrodes, e.g. of charging, shielding, collecting electrodes B05B5/12, B05B5/14 take precedence; arrangements of electrodes on the discharge apparatus B05B5/0533
• CPC Class Codes: B41J 2/14 Structure thereof only for on-demand ink jet heads
• CPC Class Codes: B41J 2/1606 Coating the nozzle area or the ink chamber
• CPC Class Codes: B41J 2002/14322 Print head without nozzle
• CPC Class Codes: B41J 2002/14395 Electrowetting
• CPC Class Codes: Y10T 428/31504 Composite [nonstructural laminate]
• CPC Class Codes: Y10T 428/3154 Of fluorinated addition polymer from unsaturated monomers
• CPC Class Codes: Y10T 428/31855 Of addition polymer from unsaturated monomers

Abstract

A microfluidic device having a substrate with an electrically conductive element made using a conductive ink layer underlying a hydrophobic layer.

Claims

1. A droplet actuator device for conducting droplet operations, comprising:

(a) a bottom substrate and a removable top substrate;

(b) an array of droplet operations electrodes arranged on the bottom substrate;

wherein the top substrate is a self-contained replaceable/removable cartridge for a droplet actuator-based assay and an interface material comprising a dielectric layer disposed between the bottom substrate and the cartridge in such a way as form a reverse impression of the array of droplet operations electrodes on the bottom substrate.

2. The droplet actuator device of claim 1, wherein the bottom substrate comprises at least one of silicon-based material, glass, and PCB.

3. The droplet actuator device of claim 1, wherein the cartridge comprises a housing formed around an enclosed droplet operations gap.

4. The droplet actuator device of claim 1, wherein the cartridge comprises a ground electrode.

5. The droplet actuator device of claim 1, wherein the top cartridge comprises a hydrophobic layer.

6. The droplet actuator device of claim 1, further comprising at least one opening in the cartridge for providing a fluid path into the enclosed area.

7. The droplet actuator device of claim 6, wherein the fluid path is in sufficient proximity of certain droplet operations electrodes of the array of droplet operations electrodes for conducting droplet operations.

8. The droplet actuator device of claim 1, wherein the cartridge further comprises at least one pouch for holding a volume of predetermined fluid.

9. The droplet actuator device of claim 8, wherein the at least one pouch is constructed for being punctured, and further comprising a puncturing device.

10. The droplet actuator device of claim 8, wherein the at least one pouch comprises a filler fluid.

11. The droplet actuator device of claim 8, wherein the at least one pouch comprises one or more of reagents, buffer, and substrates for performing an assay.

12. The droplet actuator device of claim 1, further comprising an interface material disposed between the cartridge and the bottom substrate.

13. The droplet actuator device of claim 12, wherein the interface material serves as a dielectric layer atop the droplet operations electrodes.

14. The droplet actuator device of claim 1, wherein the interface material provides a tight coupling between the bottom substrate and the cartridge when the cartridge is assembled on the bottom substrate.

15. A droplet actuator device for conducting droplet operations, comprising:

(a) a bottom substrate having an array of droplet operations electrodes arranged thereon;

(b) a top substrate, wherein the top substrate is a self-contained replaceable/removable cartridge for a droplet actuator-based assay; and

(c) an interface material comprising a dielectric layer disposed between the bottom substrate and the cartridge in such a way as to form a reverse impression of the array of droplet operations electrodes on the bottom substrate, wherein the interface material provides a tight coupling between the bottom substrate and the cartridge when the cartridge is assembled on the bottom substrate.