System, apparatus and method for creating and/or dispensing a mixture of water and a personal care liquid

• US 9,546,474 B2
• Filed: 11/26/2013
• Issued: 01/17/2017
• Est. Priority Date: 11/26/2012
• Status: Active Grant

• Current Assignee: Kohler Company
• Original Assignee: Kohler Company
• Inventors: Cochart, Chad J.
• Primary Examiner(s): Jacyna, J. Casimer
• Assistant Examiner(s): Shaw, Benjamin R
• Application Number:
  US14/090,969
• Publication Number:
  US 20140143948A1
• Time in Patent Office: 1,148 Days
• Field of Search: 467/6, 222/425, 137/459, 137/505, 137/505.14, 137/505.15, 137/500, 137/501, 137/502, 239/10, 239/310, 239/318
• US Class Current: 1/1
• CPC Class Codes: A47K 2005/1218 Table mounted; Dispensers integrated with the mixing tap
• CPC Class Codes: A47K 2210/00 Combinations of water taps, soap dispensers and hand dryers
• CPC Class Codes: E03C 1/046 Adding soap, disinfectant, or the like in the supply line or at the water outletpreventing contamination of drinking-water pipes E03C1/10

Abstract

A system for dispensing or and/or creating a mixture of water and a personal care liquid (PC), such, as soap, shampoo, antibacterial liquids, disinfectant liquids, liquid dishwashing detergents, or other sanitization fluids. The system, in one embodiment, is used in conjunction with a faucet that is mounted adjacent a washbasin to dispense the mixture. In an embodiment, a mixing unit is included in the system that comprises a venturi and a pressure compensating control device. In another embodiment, a pinch valve is utilized to control the introduction of the PCL into the water flow. In yet another embodiment, at least one water pressure actuatable valve is utilized to control the introduction of the PCL into the water flow.

Claims

1. A dispensing system comprising:

a faucet;

a personal care liquid (PCL) reservoir;

a PCL supply line fluidly coupled to the PCL reservoir;

a water supply line;

a mixing unit comprising;

a first passageway extending from a water inlet to an outlet, the first passageway comprising a mixing chamber comprising a venturi constriction;

a second passageway extending from a PCL inlet to a PCL outlet in the mixing chamber; and

a pressure compensating flow control (PCFC) device operably disposed in the first passageway between the venturi constriction and the water inlet;

the water supply line fluidly coupled to the water inlet of the mixing unit and the PCL supply line fluidly coupled to the PCL inlet;

a dispensing line fluidly coupled to the outlet of the first passageway of the mixing unit and to the faucet;

a shutoff valve operably coupled to the PCL supply line between the PCL reservoir and the PCL inlet, the shutoff valve actuatable between;

(1 ) a closed position in which the shutoff valve stops flow from the PCL reservoir to the mixing unit; and

(2) an open position in which the shutoff valve allows flow from the PCL reservoir to the mixing unit;

a timer;

a controller operably coupled to the shutoff valve and the timer; and

the controller configured to;

(1) activate flow of water;

(2) actuate the shutoff valve from the closed position to the open position and activate the timer; and

(3) upon expiration of the timer, actuate the shutoff valve from the open position to the closed position.

2. The dispensing system according to claim 1 wherein the PCFC device comprises a restriction that is variable in response to variations in water pressure upstream of the PCFC device.

3. The dispensing system according to claim 2 wherein the PCFC device comprises a restricting element that responds to mechanical force directly imparted on the restricting element by the water in the water supply line to vary size of the restriction.

4. The dispensing system according to claim 1 wherein the PCFC device is configured to maintain a substantially constant flow rate of water through the venturi constriction during fluctuation in water pressure upstream of the PCFC device.

5. The dispensing system according to claim 1 wherein the dispensing system is free of a pump that forces PCL into the mixing chamber, and wherein introduction of PCL into the mixing chamber is the sole result of a venturi effect caused by the venturi constriction and/or gravity.

6. The dispensing system according to claim 1 wherein the PCL supply line comprises a resilient conduit having a free end configured to be detachably coupled to the PCL inlet of the mixing unit.

14. The dispensing system according to claim 1 further comprising:

a three way valve operably coupled to the water supply line; and

a bypass line operably coupled to the three way valve and fluidly coupled to the dispensing line;

the three way valve actuatable between;

(1) a first state in which water flow is directed through mixing unit and prohibited from flowing through the bypass line; and

(2) a second state in which water flow is directed through the bypass line and prohibited from flowing through the mixing unit.

7. A dispensing system comprising:

a faucet;

a personal care liquid (PCL) reservoir;

a PCL supply line fluidly coupled to the PCL reservoir;

a water supply line;

a mixing unit comprising;

a first passageway extending from a water inlet to an outlet, the first passageway comprising a mixing chamber comprising a venturi constriction;

a second passageway extending from a PCL inlet to a PCL outlet in the mixing chamber; and

a pressure compensating flow control (PCFC) device operably disposed in the first passageway between the venturi constriction and the water inlet;

the water supply line fluidly coupled to the water inlet of the mixing unit and the PCL supply line fluidly coupled to the PCL inlet;

a dispensing line fluidly coupled to the outlet of the first passageway of the mixing unit and to the faucet;

wherein the PCL supply line comprises a resilient conduit; and

a pinch valve operably coupled to the resilient conduit, the pinch valve actuatable between;

(1) a closed position in which the pinch valve compresses the resilient conduit at a first location to seal the resilient conduit; and

(2) an open position in which the pinch valve does not compress the resilient conduit so that PCL can freely flow through the resilient conduit.

8. The dispensing system according to claim 7 wherein a metered volume exists between the first location of the resilient conduit and a metered orifice of the second passageway of the mixing unit.

9. The dispensing system according to claim 8 wherein the first location of the resilient conduit comprises visual indicia.

10. The dispensing system according to claim 9 wherein a gravity driven flow of PCL from the PCL reservoir fills the metered volume when the pinch valve is in the open state.

11. The dispensing system according to claim 10 wherein the size of the metered orifice, the viscosity of the PCL, the size of the venturi constriction and the output pressure of the PCFC device are selected so that the PCL does not flow through the metered orifice absent a venturi effect being created in the mixing chamber.

12. The dispensing system according to claim 9 further comprising:

a controller operably coupled to the pinch valve; and

the controller configured to;

(1) actuate the pinch valve into the closed state upon flow of water through the dispensing system being activated; and

(2) actuate the pinch valve into the open state upon flow of water through the dispensing system being terminated.

13. The dispensing system according to claim 9 further comprising:

a timer;

a controller operably coupled to the pinch valve and the timer; and

the controller configured to;

(1) activate flow of water;

(2) actuate the pinch valve from the closed state to the open state and activate the timer; and

(3) upon expiration of the timer, actuate the pinch valve from the open state to the closed state.

15. A dispensing system comprising:

a faucet;

a personal care liquid (PCL) reservoir;

a PCL supply line fluidly coupled to the PCL reservoir and comprising a resilient conduit having a free end;

a pinch valve operably coupled to the resilient conduit, the pinch valve actuatable between;

(1) a closed position in which the pinch valve compresses the resilient conduit at a first location to seal the resilient conduit; and

(2) an open position in which the pinch valve does not compress the resilient conduit so that PCL can freely flow through the resilient conduit;

a water supply line;

a mixing unit comprising;

a first passageway extending from a water inlet to an outlet, the first passageway comprising a mixing chamber comprising a venturi constriction;

a second passageway extending from a PCL inlet to a PCL outlet in the mixing chamber;

the water supply line fluidly coupled to the water inlet of the mixing unit and the free end of the resilient conduit of the PCL supply line detachably coupled to the PCL inlet in a fluid-tight manner; and

a dispensing line fluidly coupled to the outlet of the first passageway of the mixing unit and to the faucet.

16. The dispensing system according to claim 15 wherein a metered volume is defined between the first location of the resilient conduit and a metered orifice of the second passageway of the mixing unit, and wherein the metered volume corresponds to a predetermined PCL single-use dosage.

17. The dispensing system according to claim 15 further comprising:

a timer;

a controller operably coupled to the pinch valve and the timer; and

the controller configured to;

(1) activate flow of water;

(2) actuate the pinch valve from the closed state to the open state and activate the timer; and

(3) upon expiration of the timer, actuate the pinch valve from the open state to the closed state.