Downhole power generation

• US 9,546,539 B2
• Filed: 06/25/2009
• Issued: 01/17/2017
• Est. Priority Date: 06/25/2008
• Status: Active Grant

• Current Assignee: Expro North Sea Limited (Umbrellastream LP, Inc.)
• Original Assignee: Expro North Sea Limited (Umbrellastream LP, Inc.)
• Inventors: Hudson, Steven Martin, Rogacheva, Alexandra Vasil'evna
• Primary Examiner(s): Lim, Steven
• Assistant Examiner(s): Adnan, Muhammad
• Application Number:
  US13/000,867
• Publication Number:
  US 20110148656A1
• Time in Patent Office: 2,763 Days
• Field of Search: 340850-8564, 290/54
• US Class Current: 1/1
• CPC Class Codes: E21B 41/0085 Adaptations of electric power generating means for use in boreholes

Abstract

Downhole electrical power generation apparatus and methods of using stored pressurized gas and/or ambient downhole pressure. One example comprises first and second fluid receiving chambers, a fluid communication path for allowing flow of fluid from the first chamber via the fluid communication path to the second chamber and a turbine generator disposed so that fluid flowing from the first chamber via the fluid communications path to the second chamber operates the turbine generator to generate electrical power.

Claims

1. Downhole electrical power generation apparatus comprising first and second fluid receiving chambers separated by a dividing wall, wherein an opening in the dividing wall acts as a fluid communication path for allowing flow of fluid from the first chamber via the fluid communication path to the second chamber, and wherein a turbine generator and valve provided to control fluid flow from the first fluid receiving chamber to the second fluid receiving chamber are disposed in the region of the opening so that, upon opening the valve, fluid flowing from the first chamber via the fluid communication path to the second chamber operates the turbine generator to generate electrical power, the apparatus further comprising a third fluid receiving chamber, a piston which is moveable to reduce the volume of the first chamber for driving fluid from the first chamber into the second chamber and a second piston which is moveable under action of ambient pressure to reduce the volume of the third fluid receiving chamber and is lockable via a locking arrangement against such movement.

2. Downhole electrical power generation apparatus according to claim 1 in which the second chamber is sealed against the ingress of fluid except for fluid received from the first chamber.

3. Downhole electrical power generation apparatus according to claim 2 in which the second chamber is sealed against the ingress of fluid except via the fluid communication path from the first chamber.

4. Downhole electrical power generation apparatus according to claim 1 in which the first chamber is sealed against the egress of fluid except for fluid supplied towards the second chamber.

5. Downhole electrical power generation apparatus according to claim 4 in which the first chamber is sealed against the egress of fluid except via the fluid communication path to the second chamber.

6. Downhole electrical power generation apparatus according to claim 1 in which the third fluid receiving chamber is arranged to store a pressurized gas.

7. Downhole electrical power generation apparatus according to claim 1 which comprises a non-return valve for allowing ingress of fluid into the third fluid receiving chamber from the exterior of the apparatus.

8. Downhole electrical power generation apparatus according to claim 1 in which the chambers and pistons are arranged with the second piston exposed to ambient pressure and being disposed at one end of the third chamber, the first piston disposed between the third chamber and the first chamber, and the first chamber being disposed between the third chamber and the second chamber.

9. Downhole electrical power generation apparatus according to claim 1 which comprises a controller for controlling flow of fluid from the first chamber to the second chamber via the fluid communication path.

10. Downhole electrical power generation apparatus according to claim 9 in which the controller is arranged to allow flow of fluid via the fluid communication path to generate electricity when in receipt of a signal indicating that power is required.

13. A well installation comprising downhole metallic structure and, disposed within the metallic structure, downhole electrical power generation apparatus according to claim 1.

11. A downhole communication system comprising:

communication apparatus comprising at least one of a transmitter and a receiver; and

downhole electrical power generation apparatus comprising first and second fluid receiving chambers separated by a dividing wall, wherein an opening in the dividing wall acts as a fluid communication path for allowing flow of fluid from the first chamber via the fluid communication path to the second chamber, and wherein a turbine generator and valve provided to control fluid flow from the first fluid receiving chamber to the second fluid receiving chamber are disposed in the region of the opening so that, upon opening the valve, fluid flowing from the first chamber via the fluid communication path to the second chamber operates the turbine generator to generate electrical power for supply to the communication apparatus, the downhole electrical power generation apparatus further comprising a third fluid receiving chamber, a piston which is moveable to reduce the volume of the first chamber for driving fluid from the first chamber into the second chamber and a second piston which is moveable under action of ambient pressure to reduce the volume of the third fluid receiving chamber and is lockable via a locking arrangement against such movement.

12. A downhole communication system according to claim 11 in which the communication apparatus comprises a control unit which is arranged to send a signal, indicating that power is required, to the downhole electrical power generation apparatus at predetermined times and/or under predetermined conditions.

14. A method of downhole electrical power generation using downhole electrical power generation apparatus comprising first and second fluid receiving chambers separated by a dividing wall, wherein an opening in the dividing wall acts as a fluid communication path for allowing flow of fluid from the first chamber via the fluid communication path to the second chamber, and wherein a turbine generator and valve provided to control fluid flow from the first fluid receiving chamber to the second fluid receiving chamber are disposed in the region of the opening so that, upon opening the valve, fluid flowing from the first chamber via the fluid communication path to the second chamber operates the turbine generator to generate electrical power, the apparatus further comprising a third fluid receiving chamber, a piston which is moveable to reduce the volume of the first chamber for driving fluid from the first chamber into the second chamber and a second piston which is moveable under action of ambient pressure to reduce the volume of the third fluid receiving chamber and is lockable via a locking arrangement against such movement, the method comprising a step of pressurizing the third fluid receiving chamber using ambient pressure and in turn using the pressure in the third fluid receiving chamber to cause the flow of fluid from the first fluid receiving chamber to the second fluid receiving chamber.

15. Downhole electrical power generation apparatus comprising first and second fluid receiving chambers separated by a dividing wall, wherein an opening in the dividing wall acts as a fluid communication path for allowing flow of fluid from the first chamber via the fluid communication path to the second chamber, and wherein a turbine generator and valve provided to control fluid flow from the first fluid receiving chamber to the second fluid receiving chamber are disposed in the region of the opening so that, upon opening the valve, fluid flowing from the first chamber via the fluid communication path to the second chamber operates the turbine generator to generate electrical power, the apparatus further comprising a piston which is moveable to reduce the volume of the first chamber for driving fluid from the first chamber into the second chamber, a third fluid receiving chamber, and a non-return valve for allowing ingress of fluid into the third fluid receiving chamber from the exterior of the apparatus, wherein the third fluid receiving chamber has one end defined by the piston and is arranged to store a pressurized gas.

16. Downhole electrical power generation apparatus according to claim 15 in which the second chamber is sealed against the ingress of fluid except for fluid received from the first chamber.

17. Downhole electrical power generation apparatus according to claim 16 in which the second chamber is sealed against the ingress of fluid except via the fluid communication path from the first chamber.

18. Downhole electrical power generation apparatus according to claim 15 in which the first chamber is sealed against the egress of fluid except for fluid supplied towards the second chamber.

19. Downhole electrical power generation apparatus according to claim 18 in which the first chamber is sealed against the egress of fluid except via the fluid communication path to the second chamber.

20. Downhole electrical power generation apparatus according to claim 15 which comprises a controller for controlling flow of fluid from the first chamber to the second chamber via the fluid communication path.

21. Downhole electrical power generation apparatus according to claim 20 in which the controller is arranged to allow flow of fluid via the fluid communication path to generate electricity when in receipt of a signal indicating that power is required.

24. A well installation comprising downhole metallic structure and, disposed within the metallic structure, downhole electrical power generation apparatus according to claim 15.

25. A well installation according to claim 24 comprising lubricator technology for injecting pressurized gas into the well for charging the third fluid receiving chamber.

22. A downhole communication system comprising:

communication apparatus comprising at least one of a transmitter and a receiver; and

downhole electrical power generation apparatus comprising first and second fluid receiving chambers separated by a dividing wall, wherein an opening in the dividing wall acts as a fluid communication path for allowing flow of fluid from the first chamber via the fluid communication path to the second chamber, and wherein a turbine generator and valve provided to control fluid flow from the first fluid receiving chamber to the second fluid receiving chamber are disposed in the region of the opening so that, upon opening the valve, fluid flowing from the first chamber via the fluid communication path to the second chamber operates the turbine generator to generate electrical power for supply to the communication apparatus, the downhole electrical power generation apparatus further comprising a piston which is moveable to reduce the volume of the first chamber for driving fluid from the first chamber into the second chamber, a third fluid receiving chamber, and a non-return valve for allowing ingress of fluid into the third fluid receiving chamber from the exterior of the apparatus, wherein the third fluid receiving chamber has one end defined by the piston and is arranged to store a pressurized gas.

23. A downhole communication system according to claim 22 in which the communication apparatus comprises a control unit which is arranged to send a signal, indicating that power is required, to the downhole electrical power generation apparatus at predetermined times and/or under predetermined conditions.

26. A method of downhole electrical power generation comprising the steps of using energy stored in a stored pressurized gas to cause flow of fluid from a first fluid receiving chamber via a fluid communication path to a second fluid receiving chamber, the first fluid receiving chamber and second fluid receiving chamber separated by a dividing wall, wherein an opening in the dividing wall acts as the fluid communication path, and upon opening a valve disposed in the region of the opening, flow of fluid from the first chamber to the second chamber is used to operate a turbine generator disposed also in the region of the opening to generate electrical power, wherein the stored pressurized gas is stored in a third fluid receiving chamber and the method comprises the step of supplying pressurized gas into the third fluid receiving chamber.

27. A method according to claim 26 wherein the gas is injected into the well using lubricator technology and used to charge the third fluid receiving chamber.

28. A method according to claim 27 in which the third fluid receiving chamber is charged whilst in the region of the well head and subsequently a tool including the third fluid receiving chamber is moved further downhole.

29. A method according to claim 26 in which fluid is supplied into the third fluid receiving chamber via a non-return valve.