Diffuser component having scattering particles

• US 9,546,765 B2
• Filed: 03/14/2014
• Issued: 01/17/2017
• Est. Priority Date: 10/05/2010
• Status: Expired due to Fees

• Current Assignee: Intematix Corporation
• Original Assignee: Intematix Corporation
• Inventors: Dai, Bing, Yuan, Xianglong, Wang, Gang, Edwards, Charles
• Primary Examiner(s): Bowman, Mary Ellen
• Application Number:
  US14/213,096
• Publication Number:
  US 20140198480A1
• Time in Patent Office: 1,040 Days
• US Class Current: 1/1
• CPC Class Codes: F21K 9/64 using wavelength conversion means distinct or spaced from the light-generating element, e.g. a remote phosphor layer
• CPC Class Codes: F21V 13/08 the elements being filters or photoluminescent elements and reflectors
• CPC Class Codes: F21V 7/26 the material comprising photoluminescent substances
• CPC Class Codes: F21V 9/38 Combination of two or more photoluminescent elements of different materials
• CPC Class Codes: G02B 5/0205 characterised by the diffusing properties
• CPC Class Codes: G02B 5/0242 by means of dispersed particles

Abstract

A diffuser component for a solid-state (LED) light emitting device comprises a light scattering material, wherein the light scattering material has an average particle size that is selected such that the light scattering material will scatter excitation light from a solid-state excitation source relatively more than the light scattering material will scatter light generated by at least one photoluminescence material (phosphor) in a wavelength conversion component. The diffuser component is separately manufactured from the wavelength conversion component.

Claims

1. A diffuser component for a light emitting device comprising:

a light scattering material, wherein the light scattering material has an average particle size that is selected such that the light scattering material will scatter excitation light from a radiation source relatively more than the light scattering material will scatter light generated by at least one photoluminescence material in a wavelength conversion component, the average particle size of the light scattering material being in a range from 100 nm to 150 nm, and the diffuser component is separately manufactured from the wavelength conversion component.

2. The component of claim 1, wherein the excitation light comprises blue light.

3. The component of claim 2, wherein the light scattering material scatters the blue light at least twice as much as light generated by the at least one photoluminescence material.

4. The component of claim 2, wherein the light scattering material has an average particle size that is less than about 100 nm 150 nm.

5. The component of claim 1, wherein the light scattering material is selected from the group consisting of:

zinc oxide, titanium dioxide, barium sulfate, magnesium oxide, silicon dioxide and aluminum oxide.

6. The component of claim 1 wherein the at least one photoluminescence material is located in a layer of the wavelength conversion component.

7. The component of claim 6, wherein the wavelength conversion component and the diffuser component are in direct contact with each other.

8. The component of claim 7, wherein the wavelength conversion component comprises a mixture of the at least one phosphor material and a light transmissive binder and the diffuser component comprises a mixture of the light scattering material and the light transmissive binder.

9. The component of claim 8, wherein the light transmissive binder comprises a curable liquid polymer selected from the group consisting of:

a polymer resin, a monomer resin, an acrylic, an epoxy, a silicone and a fluorinated polymer.

10. The component of claim 8, wherein the weight loading of light scattering material to binder selected from the group consisting of:

7% to 35% and 10% to 20%.

11. The component of claim 6, wherein the layer on the wavelength conversion component is deposited using a method selected from the group consisting of:

screen printing, slot die coating, spin coating, roller coating, drawdown coating and doctor blading.

12. The component of claim 6 in which the diffuser component comprises a planar shape.

13. The component of claim 6 in which the diffuser component comprises a dome or elongate dome shape.

14. The component of claim 13 in which the wavelength conversion component fills a volume formed beneath the dome or elongated dome shapes.

15. The component of claim 1, wherein the wavelength conversion component corresponds to a white LED chip.

16. The component of claim 1, wherein the light scattering material has an average particle size less than or around 150 nm.

17. The component of claim 1, wherein the wavelength conversion component comprises a remote phosphor component.

18. The component of claim 1, wherein the excitation light comprises ultraviolet light.

19. The component of claim 18, wherein the light scattering material has an average particle size that is less than about 100 nm.

20. A light emitting device, comprising:

at least one solid-state light emitter operable to generate excitation light;

a wavelength conversion component having at least one photoluminescence material; and

a diffuser component having light scattering material, wherein the light scattering material has an average particle size that is selected such that the light scattering material will scatter excitation light from a radiation source relatively more than the light scattering material will scatter light generated by the at least one photoluminescence material, the average particle size of the light scattering material being in a range from 100 nm to 150 nm.

21. The device of claim 20, wherein the light emitting device is selected from the group consisting of:

downlights, light bulbs, linear lamps, lanterns, wall lamps, pendant lamps, chandeliers, recessed lights, track lights, accent lights, stage lighting, movie lighting, street lights, flood lights, beacon lights, security lights, traffic lights, headlamps, taillights, and signs.

22. The device of claim 20 in which the average particle size of the light scattering material is selected to improve an OFF state white appearance of the light emitting device.

23. The device of claim 20 in which the average particle size of the light scattering material is selected to obtain substantially uniform color for emitted light from the light emitting device for emission angles over a ±

60°

range from an emission axis.

24. The device of claim 23, wherein a weight loading of the light scattering material to a binder selected from the group consisting of:

7% to 35% and 10% to 20%.

25. The device of claim 20, wherein the excitation light comprises blue light and the light scattering material scatters the blue light at least twice as much as light generated by the at least one photoluminescence material.

26. The device of claim 25, wherein the light scattering material has an average particle size that is less than about 150 nm.

27. The device of claim 20 in which the wavelength conversion layer and the light diffusing layer comprises planar shapes.

28. The device of claim 20 in which the light diffusing layer comprises a dome or elongated dome shape.