3D multipath inductor

• US 9,548,158 B2
• Filed: 12/02/2014
• Issued: 01/17/2017
• Est. Priority Date: 12/02/2014
• Status: Active Grant

• Current Assignee: GlobalFoundries, Inc.
• Original Assignee: GlobalFoundries, Inc.
• Inventors: Parambil, Sarath L. K., Vanukuru, Venkata Nr., Groves, Robert A.
• Primary Examiner(s): Chan, Tsz
• Application Number:
  US14/558,411
• Publication Number:
  US 20160155558A1
• Time in Patent Office: 777 Days
• Field of Search: 336/200, 336/232
• US Class Current: 1/1
• CPC Class Codes: H01F 17/0006 Printed inductances printed coils for dynamo-electric machines H02K3/26; printed circuits H05K
• CPC Class Codes: H01F 17/0013 with stacked layers
• CPC Class Codes: H01F 2017/002 Details of via holes for interconnecting the layers
• CPC Class Codes: H01F 2017/0046 with a conductive path having a bridge
• CPC Class Codes: H01F 27/28 Coils; Windings; Conductive connections
• CPC Class Codes: H01F 41/02 for manufacturing cores, coils, or magnets H01F41/14 takes precedence; for dynamo-electric machines H02K15/00
• CPC Class Codes: H01F 41/041 Printed circuit coils apparatus or processes for manufacturing printed circuits in general H05K3/00
• CPC Class Codes: H01F 41/06 Coil winding
• CPC Class Codes: H01F 41/061 Winding flat conductive wires or sheets
• CPC Class Codes: H01F 41/074 Winding flat coils
• CPC Class Codes: H01F 41/076 Forming taps or terminals while winding, e.g. by wrapping or soldering the wire onto pins, or by directly forming terminals from the wire
• CPC Class Codes: Y10T 29/4902 Electromagnet, transformer or inductor
• CPC Class Codes: Y10T 29/49062 Multilayered winding
• CPC Class Codes: Y10T 29/49073 by assembling coil and core

Abstract

A three-dimensional multipath inductor includes turns disposed about a center region on two layers, the turns on the two layers having corresponding geometry therebetween. Each of the turns is comprised of two or more segments that extend length-wise along the turns, and the segments have positions that vary from an innermost position relative to the center region and an outermost position relative to the center region. A lateral cross-over is configured to couple the segments of at least one turn on one layer with the segments on a turn on a same layer to form segment paths that have a substantially same length for all segment paths in a grouping of segment paths on that same layer. A vertical cross-over is configured to couple the segments on different vertically stacked metal layers to have the segment groups with a substantially same length for all segment paths based on vertical lengths.

Claims

1. A three-dimensional multipath inductor, comprising:

a plurality of turns disposed about a center region on at least two layers, the turns on the at least two layers having corresponding geometry therebetween;

each of the plurality of turns being comprised of two or more segments that extend length-wise along the turns, the segments having positions that vary from an innermost position relative to the center region and an outermost position relative to the center region;

at least one lateral cross-over configured to couple the segments of at least one turn on one layer with the segments on a turn on a same layer to form segment paths that have a same length for all segment paths in a grouping of segment paths on that same layer; and

at least one vertical cross-over configured to couple the segments on different vertically stacked metal layers to have the segment groups with a same length for all segment paths based on vertical lengths.

2. The inductor as recited in claim 1, wherein the at least one lateral cross-over includes a segment at an innermost position connected to an outermost segment position, and a segment at an outermost position connected to an innermost position of the same metal layer.

3. The inductor as recited in claim 1, wherein the at least one lateral cross-over includes a segment at an inner intermediary position connected to a segment on an outer intermediary position, and a segment on an outer intermediary position connected to a segment on an inner intermediary position of the same metal layer.

4. The inductor as recited in claim 1, wherein the at least one lateral cross-over includes both direct and indirect connections between segment portions on opposite sides of the cross-over.

5. The inductor as recited in claim 1, wherein the at least one vertical cross-over includes breaks between segments in a turn and vias and lateral conductors connecting segments at different metal layers.

6. The inductor as recited in claim 1, wherein the at least one vertical cross-over connects segments in a top most layer to segments in a bottom most layer to equalize vertical path lengths.

7. The inductor as recited in claim 1, wherein the at least one vertical cross-over connects segments in a top intermediary layer to segments in a bottom intermediary layer to equalize vertical path lengths.

8. The inductor as recited in claim 1, wherein the inductor includes one of the lateral cross-over or the vertical cross-over at a first position of the inductor and the the lateral cross-over or the vertical cross-over at a second position ½

a turn away.

9. The inductor as recited in claim 1, wherein the turns include at least one of turn width, segment width, segment spacing or turn spacing that varies with distance from the center region.

10. The inductor as recited in claim 1, further comprising at least one additional layer coupled electrically in parallel to one or more of the at least two layers to reduce resistance.

11. A three-dimensional multipath inductor, comprising:

a plurality of turns disposed about a center region on at least two layers, the turns on the at least two layers having corresponding geometry therebetween;

each of the plurality of turns being comprised of two or more segments that extend length-wise along the turns, the segments having positions that vary from an innermost position relative to the center region and an outermost position relative to the center region;

at least one vertical cross-over configured to couple the segments on different vertically stacked metal layers to have the segment groups with a same length for all segment paths based on vertical lengths;

at least one lateral cross-over configured to couple the segments of at least one turn on one layer with the segments on a turn on a same layer to form segment paths that have a same length for all segment paths in a grouping of segment paths on that same layer; and

at least one connection between lateral segments to connect two or more segments in parallel on an inner side of the inductor to form a composite segment with increased conductive area.

12. The inductor as recited in claim 11, wherein the at least one lateral cross-over includes a segment at an innermost position connected to an outermost segment position, and a segment at an outermost position connected to an innermost position of the same metal layer.

13. The inductor as recited in claim 11, wherein the at least one lateral cross-over includes a segment at an inner intermediary position connected to a segment on an outer intermediary position, and a segment on an outer intermediary position connected to a segment on an inner intermediary position of the same metal layer.

14. The inductor as recited in claim 11, wherein the at least one lateral cross-over includes both direct and indirect connections between segment portions on opposite sides of the cross-over.

15. The inductor as recited in claim 11, wherein the at least one vertical cross-over includes breaks between segments in a turn and vias and lateral conductors connecting segments at different metal layers.

16. The inductor as recited in claim 11, wherein the at least one vertical cross-over connects segments in a top most layer to segments in a bottom most layer to equalize vertical path lengths.

17. The inductor as recited in claim 11, wherein the at least one vertical cross-over connects segments in a top intermediary layer to segments in a bottom intermediary layer to equalize vertical path lengths.

18. The inductor as recited in claim 11, wherein the inductor includes one of the lateral cross-over or the vertical cross-over at a first position of the inductor and the lateral cross-over or the vertical cross-over at a second position ½

a turn away.

19. The inductor as recited in claim 11, wherein the turns include at least one of turn width, segment width, segment spacing or turn spacing that varies with distance from the center region.

20. The inductor as recited in claim 11, further comprising at least one additional layer coupled electrically in parallel to one or more of the at least two layers to reduce resistance.

21. The inductor as recited in claim 11, wherein the at least one connection between lateral segments connects two or more segments per each turn until all lateral segments are connected at an end of the inductor.