Current control in brushless DC motors

• US 9,548,684 B1
• Filed: 10/04/2014
• Issued: 01/17/2017
• Est. Priority Date: 11/23/2011
• Status: Active Grant

• Current Assignee: The Boeing Co.
• Original Assignee: The Boeing Co.
• Inventors: Cameron, Douglas Conrad Jr.
• Primary Examiner(s): Chan, Kawing
• Assistant Examiner(s): Imtiaz, Zoheb
• Application Number:
  US14/506,619
• Time in Patent Office: 836 Days
• Field of Search: 318/400.26, 318/400.29, 318/400.01
• US Class Current: 1/1
• CPC Class Codes: H02P 6/10 Arrangements for controlling torque ripple, e.g. providing reduced torque ripple
• CPC Class Codes: H02P 6/14 Electronic commutators
• CPC Class Codes: H02P 6/28 Arrangements for controlling current H02P6/10 takes precedence
• CPC Class Codes: H02P 6/34 Modelling or simulation for control purposes

Abstract

A method and apparatus for controlling a brushless direct current motor. An H-bridge is configured to couple a direct current power source to windings of the brushless direct current motor. The H-bridge comprises a plurality of switches. A motor controller is configured to close one of the plurality of switches to put the H-bridge in a coast configuration, wherein the windings of the motor are short circuited. A desired direction for a current impulse to the windings is identified. The one of the plurality of switches is opened in response to identifying a first desired direction for the current impulse to provide the current impulse in the first desired direction to the windings. Another of the plurality of switches is closed in response to identifying a second desired direction for the current impulse to provide the current impulse in the second desired direction to the windings.

Claims

1. An apparatus comprising:

an H-bridge configured to couple a direct current power source to windings of a motor, wherein the H-bridge comprises a plurality of switches; and

a motor controller configured to;

close one of the plurality of switches to put the H-bridge in a coast configuration, wherein the windings are short circuited,

identify a desired direction for a current impulse to the windings, wherein identifying the desired direction comprises indicating to increase or decrease a magnitude of a current in the windings while maintaining a positive direction of the current,

open the one of the plurality of switches in response to identifying a first desired direction for the current impulse to provide the current impulse in the first desired direction to the windings, and

close another of the plurality of switches in response to identifying a second desired direction for the current impulse to provide the current impulse in the second desired direction to the windings,

wherein;

the close of one of the plurality of switches, the open of the one of the plurality of switches, and the close of another of the plurality of switches are configured to reduce ripple currents relative to the ripple currents that would be present with pulse width modulation, and

the current impulse increases or decreases the magnitude of the current in the windings once per a duty cycle while maintaining the positive direction of the current.

2. The apparatus of claim 1, wherein the motor controller is configured to select the one of the plurality of switches based on currents in the windings immediately before closing the one of the plurality of switches.

3. The apparatus of claim 2, wherein the one of the plurality of switches is a switch for one of the windings that is carrying more current than another winding of the motor immediately before closing the one of the plurality of switches.

4. The apparatus of claim 2, wherein the motor controller is configured to select the one of the plurality of switches based on directions of currents in the windings immediately before closing the one of the plurality of switches and desired directions of currents in the windings immediately after closing the one of the plurality of switches.

5. The apparatus of claim 1, wherein the plurality of switches comprise switching devices configured to conduct in third directions when the switching devices are closed and diodes parallel with the switching devices and configured to conduct in fourth directions opposite to the third directions.

6. The apparatus of claim 1, wherein the plurality of switches are selected from a group of switching devices consisting of metal-oxide-semiconductor field-effect transistors and insulated-gate bipolar transistors.

7. The apparatus of claim 1, wherein the H-bridge and the motor controller are on an aircraft.

8. A method for controlling a brushless direct current motor, the method comprising:

closing one of a plurality of switches in an H-bridge to put the H-bridge in a coast configuration, wherein windings of the brushless direct current motor are short circuited and wherein the H-bridge is configured to couple a direct current power source to the windings;

identifying a desired direction for a current impulse to the windings, wherein identifying the desired direction comprises indicating to increase or decrease a magnitude of a current in the windings while maintaining a positive direction of the current;

opening the one of the plurality of switches in response to identifying a first desired direction for the current impulse to provide the current impulse in the first desired direction to the windings; and

closing another of the plurality of switches in response to identifying a second desired direction for the current impulse to provide the current impulse in the second desired direction to the windings, wherein;

the close of one of the plurality of switches, the open of the one of the plurality of switches, and the close of another of the plurality of switches are configured to reduce ripple currents relative to the ripple currents that would be present with pulse width modulation, and

the current impulse increases or decreases the magnitude of the current in the windings once per a duty cycle while maintaining the positive direction of the current.

9. The method of claim 8 further comprising selecting the one of the plurality of switches based on currents in the windings immediately before closing the one of the plurality of switches.

10. The method of claim 9, wherein the one of the plurality of switches is a switch for one of the windings that is carrying more current than another winding of the brushless direct current motor immediately before closing the one of the plurality of switches.

11. The method of claim 9 further comprising selecting the one of the plurality of switches based on directions of currents in the windings immediately before closing the one of the plurality of switches and desired directions of currents in the windings immediately after closing the one of the plurality of switches.

12. The method of claim 8, wherein the plurality of switches comprise switching devices configured to conduct in third directions when the switching devices are closed and diodes parallel with the switching devices and configured to conduct in fourth directions opposite to the third directions.

13. The method of claim 8, wherein the plurality of switches are selected from a group of switching devices consisting of metal-oxide-semiconductor field-effect transistors and insulated-gate bipolar transistors.

14. The method of claim 8, wherein the brushless direct current motor is on an aircraft.

15. A computer program product for controlling a brushless direct current motor, the computer program product comprising:

a non-transitory computer readable storage medium;

first program instructions for closing one of a plurality of switches in an H-bridge to put the H-bridge in a coast configuration, wherein windings of the brushless direct current motor are short circuited and wherein the H-bridge is configured to couple a direct current power source to the windings;

second program instructions for identifying a desired direction for a current impulse to the windings, wherein identifying the desired direction comprises indicating to increase or decrease a magnitude of a current in the windings while maintaining a positive direction of the current;

third program instructions for opening the one of the plurality of switches in response to identifying a first desired direction for the current impulse to provide the current impulse in the first desired direction to the windings; and

fourth program instructions for closing another of the plurality of switches in response to identifying a second desired direction for the current impulse to provide the current impulse in the second desired direction to the windings;

wherein;

the first program instructions, the second program instructions, the third program instructions, and the fourth program instructions are stored on the non-transitory computer readable storage medium,

the close of one of the plurality of switches, the open of the one of the plurality of switches, and the close of another of the plurality of switches are configured to reduce ripple currents relative to the ripple currents that would be present with pulse width modulation, and

the current impulse increases or decreases the magnitude of the current in the windings once per a duty cycle while maintaining the positive direction of the current.

16. The computer program product of claim 15 further comprising fifth program instructions for selecting the one of the plurality of switches based on currents in the windings immediately before closing the one of the plurality of switches, wherein the fifth program instructions are stored on the non-transitory computer readable storage medium.

17. The computer program product of claim 16, wherein the one of the plurality of switches is a switch for a selected one of the windings that is carrying more current than another winding of the motor immediately before closing the one of the plurality of switches.

18. The computer program product of claim 16, wherein the fifth program instructions comprise program instructions for selecting the one of the plurality of switches based on directions of currents in the windings immediately before closing the one of the plurality of switches and desired directions of currents in the windings immediately after closing the one of the plurality of switches.

19. The computer program product of claim 15, wherein the plurality of switches comprise switching devices configured to conduct in third directions when the switching devices are closed and diodes parallel with the switching devices and configured to conduct in fourth directions opposite to the third directions.

20. The computer program product of claim 15, wherein the plurality of switches are selected from a group of switching devices consisting of metal-oxide-semiconductor field-effect transistors and insulated-gate bipolar transistors.