High-strength microwave antenna assemblies

• US 9,549,779 B2
• Filed: 01/25/2016
• Issued: 01/24/2017
• Est. Priority Date: 11/02/2001
• Status: Expired due to Term

• Current Assignee: Covidien LP (Medtronic Plc)
• Original Assignee: Covidien LP (Medtronic Plc)
• Inventors: Prakash, Mani N., Rossetto, Francesca, Lee, Anthony C., Kim, Steven, Su, Ted, Glassman, Jonathan L.
• Primary Examiner(s): PHAN, THO GIA
• Application Number:
  US15/005,504
• Publication Number:
  US 20160135887A1
• Time in Patent Office: 365 Days
• Field of Search: 343/790, 343/791, 343/792, 606/33, 606/41, 606/50, 607/101
• US Class Current: 1/1
• CPC Class Codes: A61B 18/18 by applying electromagnetic radiation, e.g. microwaves radiation therapy A61N5/00
• CPC Class Codes: A61B 18/1815 using microwaves
• CPC Class Codes: A61B 2018/00077 high, i.e. electrically conducting
• CPC Class Codes: A61B 2018/00083 low, i.e. electrically insulating
• CPC Class Codes: A61B 2018/00136 with polymer
• CPC Class Codes: A61B 2018/00142 lubricating
• CPC Class Codes: A61B 2018/00178 Electrical connectors
• CPC Class Codes: A61B 2018/00577 Ablation
• CPC Class Codes: A61B 2018/1823 Generators therefor
• CPC Class Codes: A61B 2018/1838 Dipole antennas
• CPC Class Codes: A61B 2018/1853 Monopole antennas
• CPC Class Codes: A61B 2018/1869 with an instrument interstitially inserted into the body, e.g. needles
• CPC Class Codes: A61B 2018/1892 Details of electrical isolations of the antenna
• CPC Class Codes: Y10T 29/49005 Acoustic transducer
• CPC Class Codes: Y10T 29/49007 Indicating transducer
• CPC Class Codes: Y10T 29/49016 Antenna or wave energy "plumbing" making
• CPC Class Codes: Y10T 29/49018 with other electrical component

Abstract

Various high-strength microwave antenna assemblies are described herein. The microwave antenna has a radiating portion connected by a feedline to a power generating source, e.g., a generator. The antenna is a dipole antenna with the distal end of the radiating portion being tapered and terminating at a tip to allow for direct insertion into tissue. Antenna rigidity comes from placing distal and proximal radiating portions in a pre-stressed state, assembling them via threaded or overlapping joints, or fixedly attaching an inner conductor to the distal portion. The inner conductor is affixed to the distal portion by, e.g., welding, brazing, soldering, or by adhesives. A junction member made from a hard dielectric material, e.g., ceramic, can be placed between the two portions and can have uniform or non-uniform shapes to accommodate varying antenna designs. Electrical chokes may also be used to contain returning currents to the distal end of the antenna.

Claims

1. A microwave antenna assembly comprising:

a feedline including an inner conductor, an outer conductor, and a first dielectric disposed between the inner and outer conductors;

a radiating portion coupled to the feedline via compression and electrically connected to the inner conductor; and

a second dielectric separating at least a portion of the radiating portion from contact with the outer conductor.

2. The microwave antenna assembly of claim 1, wherein the second dielectric is selected from the group consisting of ceramics, air, and thermoplastics.

3. The microwave antenna assembly of claim 1, wherein the second dielectric is a junction member disposed between the radiating portion and the feedline.

4. The microwave antenna assembly of claim 3, wherein the radiating portion is coupled to the feedline via a compressive force applied on the junction member by the feedline and the radiating portion.

5. The microwave antenna assembly of claim 1, wherein the radiating portion includes a sharpened distal tip configured for insertion into tissue.

6. The microwave antenna assembly of claim 1, further comprising a connector configured to connect the microwave antenna to a power generating source.

7. The microwave antenna assembly of claim 1, further comprising one or more dielectric layers overlying the outer conductor.

8. The microwave antenna assembly of claim 1, wherein the radiating portion is configured to generate spherical ablation zones.

9. The microwave antenna assembly of claim 1, wherein the radiating portion and the inner conductor are electrically connected via soldering.

10. The microwave antenna assembly of claim 1, wherein the inner conductor extends distally beyond the outer conductor.

11. A microwave antenna assembly comprising:

a feedline including an inner conductor, an outer conductor, and a first dielectric disposed between the inner conductor and the outer conductor;

a radiating portion electrically connected to the inner conductor and mechanically coupled to the feedline; and

a second dielectric separating at least a portion of the radiating portion from contact with the outer conductor, the radiating portion coupled to the feedline via a compressive force applied on the second dielectric by at least one of the feedline or the radiating portion.

12. The microwave antenna assembly of claim 11, wherein the second dielectric is selected from the group consisting of ceramics, air, and thermoplastics.

13. The microwave antenna assembly of claim 11, wherein the second dielectric is a junction member disposed between the radiating portion and the feedline.

14. The microwave antenna assembly of claim 11, wherein the radiating portion forms at least a portion of a needle having a sharpened distal tip configured for insertion into tissue.

15. The microwave antenna assembly of claim 11, further comprising a connector configured to connect the microwave antenna to a power generating source.

16. The microwave antenna assembly of claim 11, further comprising at least one dielectric layer overlying the outer conductor.

17. The microwave antenna assembly of claim 11, wherein the radiating portion is configured to generate spherical ablation zones.

18. The microwave antenna assembly of claim 11, wherein the radiating portion and the inner conductor are electrically connected via soldering.

19. The microwave antenna assembly of claim 11, wherein the inner conductor extends distally beyond the outer conductor.