Method for manipulating a dental virtual model, method for creating physical entities based on a dental virtual model thus manipulated, and dental models thus created

• US 9,549,794 B2
• Filed: 10/13/2015
• Issued: 01/24/2017
• Est. Priority Date: 07/15/2005
• Status: Active Grant

• Current Assignee: Align Technology Incorporated
• Original Assignee: Align Technology Incorporated
• Inventors: Kopelman, Avi, Taub, Eldad
• Primary Examiner(s): Bahta, Kidest
• Application Number:
  US14/882,312
• Publication Number:
  US 20160030141A1
• Time in Patent Office: 469 Days
• US Class Current: 1/1
• CPC Class Codes: A61C 13/0004 Computer-assisted sizing or machining of dental prostheses
• CPC Class Codes: A61C 13/34 Making or working of models, e.g. preliminary castings, trial dentures; Dowel pins [4]
• CPC Class Codes: A61C 5/77 Methods or devices for making crowns
• CPC Class Codes: A61C 9/004 Means or methods for taking digitized impressions
• CPC Class Codes: G06F 30/00 Computer-aided design [CAD]
• CPC Class Codes: G06T 19/20 Editing of 3D images, e.g. changing shapes or colours, aligning objects or positioning parts
• CPC Class Codes: G06T 2219/2004 Aligning objects, relative positioning of parts
• CPC Class Codes: G16H 30/20 for handling medical images, e.g. DICOM, HL7 or PACS
• CPC Class Codes: G16H 30/40 for processing medical images, e.g. editing
• CPC Class Codes: G16H 40/63 for local operation
• CPC Class Codes: G16H 50/50 for simulation or modelling of medical disorders
• CPC Class Codes: Y02P 90/02 Total factory control, e.g. smart factories, flexible manufacturing systems [FMS] or integrated manufacturing systems [IMS]
• CPC Class Codes: Y10T 29/49567 Dental appliance making

Abstract

A 3D virtual model of an intra oral cavity in which at least a part of a finish line of a preparation is obscured is manipulated in virtual space by means of a computer or the like to create, recreate or reconstruct finish line data and other geometrical corresponding to the obscured part. Trimmed virtual models, and trimmed physical models, can then be created utilizing data thus created. The virtual models and/or the physical models may be used in the design and manufacture of copings or of prostheses.

Claims

1. A system, the system comprising:

a computer having instructions that, when executed, cause the computer to;

receive a virtual model of a dental site comprising dental surfaces, wherein a portion of the dental site is obscured by a material, and

manipulate the virtual model to create an auxiliary virtual model that includes a virtual representation of the portion of the dental site in which the portion is not obscured by the material; and

a physical dental model of the dental site, wherein the physical dental model comprises a representation corresponding to the virtual representation of the portion of the dental site in which the portion is not obscured by the material.

2. A system according to claim 1, wherein the manipulate step comprises separating the virtual model into a first virtual model part representing a tooth preparation and a second virtual model part representing soft tissues proximate the tooth preparation of the first virtual model part.

3. A system according to claim 2, wherein the second virtual model part comprises an obscured portion of a finish line.

4. A system according to claim 2, wherein the manipulate step further comprises:

creating a trimmed first model part comprising the first virtual model part and the second virtual model part; and

removing surface data from the second virtual model part to create a trimmed second model part,

wherein the trimmed first model part includes a virtual model base and the trimmed second model part includes a model well substantially complementary to the virtual model base, and wherein the virtual model base comprises a perimeter corresponding to a finish line or demarcation line of the trimmed first model part.

5. A system according to claim 1, wherein the portion of the dental site obscured by the material comprises a finish line of a tooth preparation and an emerging tooth profile obscured with a gum, and wherein the representation of the portion corresponds to an extrapolated gum line, an extrapolated emerging tooth profile, and an extrapolated finish line.

6. A system according to claim 1, wherein the representation not obscured by the material corresponds to trimming of the material away from the dental site.

7. The system of claim 1, wherein the dental site comprises a dental site of a patient, and wherein the dental site obscured by the material comprises a finish line of a tooth preparation and an emerging tooth profile obscured with a gum, and wherein the representation comprises a gum line having a shape corresponding to trimming of the gum, a representation of the emerging tooth profile and a representation of the finish line.

8. A system according to claim 1, wherein the representation of the portion not obscured by the material corresponds to extrapolated interpolated data of a finish line of a tooth preparation.

9. A system according to claim 1, wherein the representation of the portion not obscured by the material comprises a representation of a finish line not visible to an optical scanner.

10. A system according to claim 1, wherein the physical dental model further comprises:

a first part comprising the representation and a base; and

a second part comprising a well, the well substantially complementary to the base in order to receive the base.

11. A system according to claim 10, wherein the base comprises a perimeter corresponding to a finish line or demarcation line of the representation.