Dual chamber syringe with retractable needle

• US 9,550,030 B2
• Filed: 07/20/2011
• Issued: 01/24/2017
• Est. Priority Date: 07/22/2010
• Status: Active Grant

• Current Assignee: Becton, Dickinson & Co
• Original Assignee: Becton, Dickinson & Co
• Inventors: Zivkovic, Ivan, Hager, Jorgen, Handberg, Ulf, Hanner, Gert, Holma, Thomas, Wahlberg, Ulf
• Primary Examiner(s): BERDICHEVSKY, AARTI
• Application Number:
  US13/187,200
• Publication Number:
  US 20120078225A1
• Time in Patent Office: 2,015 Days
• Field of Search: 604/110, 604/506, 604/198, 604/192, 604/181, 604/183, 604/187, 604/197
• US Class Current: 1/1
• CPC Class Codes: A61M 2005/3139 Finger grips not integrally formed with the syringe barrel, e.g. using adapter with finger grips
• CPC Class Codes: A61M 2005/3227 the needle being retracted laterally outside the syringe barrel, e.g. with separate guideway
• CPC Class Codes: A61M 2005/5033 by use of an intermediate blocking member positioned between the syringe barrel and the piston rod to prevent retraction of the latter, e.g. toothed clip placed on the piston rod
• CPC Class Codes: A61M 2205/582 by tactile feedback
• CPC Class Codes: A61M 2205/583 by visual feedback
• CPC Class Codes: A61M 2205/586 Ergonomic details therefor, e.g. specific ergonomics for left or right-handed users
• CPC Class Codes: A61M 5/19 having more than one chamber , e.g. including a manifold coupling two parallelly aligned syringes through separate channels to a common discharge assembly surgical glue applicators A61B17/00491
• CPC Class Codes: A61M 5/3137 Specially designed finger grip means, e.g. for easy manipulation of the syringe rod
• CPC Class Codes: A61M 5/3213 Caps placed axially onto the needle, e.g. equipped with finger protection guards axially-extensible protective sleeves A61M5/3243
• CPC Class Codes: A61M 5/3221 Constructional features thereof, e.g. to improve manipulation or functioning
• CPC Class Codes: A61M 5/3232 Semi-automatic needle retraction, i.e. in which triggering of the needle retraction requires a deliberate action by the user, e.g. manual release of spring-biased retraction means
• CPC Class Codes: A61M 5/3276 Means imparting rotational movement to the needle or needle hub in order to assist in its disconnection from syringe nozzle
• CPC Class Codes: A61M 5/347 rotatable, e.g. bayonet or screw A61M5/344 takes precedence
• CPC Class Codes: A61M 5/502 for blocking the piston
• CPC Class Codes: A61M 5/508 Means for preventing re-use by disrupting the piston seal, e.g. by puncturing

Abstract

Embodiments of a retractable syringe assembly are provided that include a dual syringe barrel configuration. One or more embodiments include reuse prevention features and features that prevent premature activation of the retraction mechanism. Methods for aspirating and expelling liquid from medical devices are also provided.

Claims

1. A syringe assembly comprising:

a fluid barrel including a sidewall having an inside surface defining a fluid chamber for retaining fluid and having a first cross-sectional width, an open proximal end and a distal end including a distal wall;

a plunger rod disposed within the fluid chamber comprising a distal end, a proximal end, a plunger rod body extending from the distal end to the proximal end, the plunger rod body includes a radial contacting surface, and a stopper disposed at the distal end of the plunger rod for forming a fluid-tight seal with the inside surface of the barrel;

a retraction barrel disposed adjacent to the sidewall of the fluid barrel, the retraction barrel including a wall having an interior surface defining a needle chamber, an open proximal end, an open distal end including a barrier wall, a first locking element disposed adjacent to the proximal end, an aperture between the wall of the retraction barrel and the sidewall of the fluid barrel permitting fluid communication between the fluid chamber and the needle chamber and a needle hub assembly comprising a needle hub, a needle cannula attached to the needle hub, the needle cannula being in fluid communication with the aperture and biased to move in a proximal direction; and

a rotatable trigger element disposed within the needle chamber and moveable within the retraction barrel independently from the plunger rod, rotatable-trigger element including a second locking element disposed at its proximal end that engages the first locking element of the retraction barrel to prevent movement of the rotatable-trigger element in a proximal direction after the needle cannula is retracted into the retraction barrel, the rotatable trigger element providing a trigger force causing the needle cannula to retract into the retraction barrel, wherein in an initial position of the trigger element, the second locking element is not engaged with the first locking element, and upon the activation of the trigger element, the first locking element engages the second locking element preventing disengagement of the first locking element from the second locking element.

2. The syringe assembly of claim 1, wherein the first locking element includes at least one opening that receives the second locking element, the second locking element including at least one outwardly extending protrusion with a locking face that prevents disengagement of the protrusion from the opening.

3. The syringe assembly of claim 2, wherein the opening is enclosed.

4. The syringe assembly of claim 2, wherein the first locking element includes a plurality of openings and the second locking element includes a plurality of protrusions.

5. The syringe assembly of claim 2, wherein, upon application of a proximally directed force on the plunger rod to fill the fluid barrel with a liquid, the plunger rod is moveable in the proximal direction while the trigger element remains stationary.

6. The syringe assembly of claim 5, wherein, upon application of a distally directed force on the plunger rod to expel the liquid from the fluid barrel, the plunger rod is moveable in the distal direction to cause the stopper to contact the distal wall of the fluid barrel, while the trigger element remains stationary.

7. The syringe assembly of claim 6, wherein, upon application of a distally directed force on the trigger element, the trigger element moves in the distal direction to provide the trigger force and causes the second locking element to engage the first locking element.

8. The syringe assembly of claim 7, wherein, upon application of a force on the trigger element in the proximal direction after the second locking element engages the first locking element, the locking face prevents movement of the trigger element in the proximal direction.

9. A method comprising:

providing a syringe assembly comprising a fluid barrel including a sidewall having an inside surface defining a fluid chamber for retaining fluid and having an open proximal end and a distal end including a distal wall, the inside surface of the fluid chamber sidewall including a retaining ring adjacent to the proximal end;

a plunger rod disposed within the fluid chamber comprising a distal end, a proximal end, a plunger rod body extending from the distal end to the proximal end, the plunger rod body includes a radial contacting surface, a flexible protrusion and a frangible portion, and a stopper disposed at the distal end of the plunger rod for forming a fluid-tight seal with the inside surface of the barrel;

a retraction barrel disposed adjacent to the sidewall of the fluid barrel, the retraction barrel including a wall having an interior surface defining a needle chamber, a first locking element disposed adjacent to the proximal end wherein in an initial position, the flexible protrusion is not engaged with the first locking element, an aperture between the wall of the retraction barrel and the sidewall of the fluid barrel permitting fluid communication between the fluid chamber and the needle chamber and a needle hub assembly comprising a needle hub, a needle cannula attached to the needle hub, the needle cannula being in fluid communication with the aperture and biased to move in a proximal direction; and

a trigger element disposed within the needle chamber and rotatable within the retraction barrel independently from the plunger rod, the trigger element including a trigger guard that prevents premature retraction of the needle cannula; and

providing instruction to;

aspirate a pre-selected amount of liquid into the fluid chamber by inserting the needle cannula into a liquid and applying a force on the plunger rod in a proximal direction;

expel the liquid from the fluid chamber by applying a force on the plunger rod in the distal direction;

lock the plunger rod within the fluid barrel by applying a continuous force on the plunger rod in the distal direction causing the protrusion of the plunger rod to move distally past the retaining ring of the fluid barrel; and

retract the needle cannula into the retraction barrel by aligning the trigger guard to permit movement of the trigger element in the distal direction and applying a force on the trigger guard in the distal direction to provide the trigger force causing the needle cannula to retract into the retraction barrel.