Gas generating system movable divider

• US 9,550,471 B1
• Filed: 06/30/2014
• Issued: 01/24/2017
• Est. Priority Date: 06/30/2013
• Status: Expired due to Fees

• Current Assignee: Joyson Safety Systems Acquisition, LLC (Ningbo Junsheng Investment Group Co., Ltd.)
• Original Assignee: TK Holdings Incorporated (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Quioc, Eduardo L.
• Primary Examiner(s): Dickson, Paul N
• Assistant Examiner(s): Wilhelm, Timothy
• Application Number:
  US14/319,547
• Time in Patent Office: 939 Days
• US Class Current: 1/1
• CPC Class Codes: B60R 2021/26011 using a filter through which the inflation gas passes
• CPC Class Codes: B60R 2021/2642 comprising a plurality of combustion chambers or sub-chambers
• CPC Class Codes: B60R 2021/2648 comprising a plurality of combustion chambers or sub-chambers
• CPC Class Codes: B60R 21/02 Occupant safety arrangements or fittings , e.g. crash pads seat belts with crash pads B60R22/14; removable children's seats having a front guard or barrier B60N2/2839
• CPC Class Codes: B60R 21/263 using a variable source, e.g. plural stage or controlled output hybrid inflators B60R21/272
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder
• CPC Class Codes: C06D 5/00 Generation of pressure gas, e.g. for blasting cartridges, starting cartridges, rockets explosive compositions containing an oxidizer, fuels for rocket engines intended for reaction with an oxidant other than air C06B

Abstract

A gas generator is provided that contains a housing containing a base and a cap fixed to the base; a divider separating the housing into a first combustion chamber and a second combustion chamber, wherein the divider prevents sympathetic actuation of the second combustion chamber when the first combustion chamber is actuated; and an inner wall within the housing, the divider slidably engaged with the inner wall upon actuation of the first and second combustion chambers. Accordingly, a valve assembly of the present invention generally contains a movable divider that substantially seals an enclosure thereby defining a secondary combustion chamber within the gas generator.

Claims

1. A gas generator comprising:

a housing comprising a base and a cap fixed to said base;

a divider separating said housing into a first combustion chamber and a second combustion chamber, wherein said divider prevents sympathetic actuation of said second combustion chamber when said first combustion chamber is actuated, said divider including a peripheral lip extending therearound, the peripheral lip having an outer peripheral surface; and

a filter defining an inner wall within said housing, said outer peripheral surface of the peripheral lip of the divider being slidably engaged with said inner wall upon actuation of said first and second combustion chambers.

2. The gas generator of claim 1 wherein said inner wall defines a closed interior boundary and wherein the peripheral lip of the divider extends in a close fit along the peripheral boundary.

3. The gas generator of claim 2, wherein the filter extends between the base and the cap of the housing.

4. The gas generator of claim 3, wherein the peripheral lip defines a radius extending in a direction of sliding of the divider.

5. The gas generator of claim 4, wherein the inner wall of the filter defines an extruded shape.

6. The gas generator of claim 5, wherein the extruded shape is a cylindrical shape.

7. The gas generator of claim 1 further comprising a booster tube having an outer wall, said booster tube extending from said base to said cap within said first and second combustion chambers, and said divider slidably engaged with said outer wall upon actuation of said second combustion chamber.

8. The gas generator of claim 1 further comprising:

an igniter enclosure seated within said housing and at least partially enclosing said second combustion chamber;

a first igniter assembly seated within said base for actuating said first combustion chamber; and

a second igniter assembly seated within said base for actuating said second combustion chamber,

wherein said divider seated against said igniter enclosure seals said second combustion chamber prior to actuation of said second combustion chamber.

9. The gas generator of claim 8 wherein upon actuation of said first and second combustion chambers, said divider panel slidably engages said inner wall to provide fluid communication between said first and second combustion chambers.

10. The gas generator of claim 8 wherein said divider contains a peripheral flange that seats against said igniter enclosure thereby substantially sealing said second combustion chamber.

11. A vehicle occupant protection system containing the gas generator of claim 1.

12. A gas generator comprising:

a housing comprising a base and a cap fixed to said base;

a movable divider separating said housing into a first combustion chamber and a second combustion chamber, said movable divider including a peripheral lip, the peripheral lip having an outer peripheral surface;

an enclosure seated within said housing and at least partially enclosing said second combustion chamber,

wherein said movable divider is seated against said enclosure and substantially seals said second combustion chamber prior to actuation of said second combustion chamber; and

wherein a filter defines an inner wall within said housing, wherein the outer peripheral surface of the peripheral lip of the movable divider is slidably engaged with said inner wall upon actuation of said first and second combustion chambers.

13. The gas generator of claim 12 wherein the inner wall defines a closed peripheral boundary and wherein the peripheral lip of the movable divider extends in a close fit along the peripheral boundary.

14. The gas generator of claim 13 wherein the filter extends between the base and the cap of the housing.

15. The gas generator of claim 12 further comprising a booster tube within said housing, said movable divider containing an annular inner wall slidably engaged with an outer wall of said booster tube upon actuation of said first and second combustion chambers.

16. The gas generator of claim 12 wherein said movable divider contains a peripheral flange that seats against said enclosure thereby sealing said second combustion chamber.

17. A gas generator comprising:

a housing comprising a base and a cap fixed to said base;

a valve assembly separating said housing into a first combustion chamber and a second combustion chamber, said second combustion chamber operably independent of said second combustion chamber, wherein said valve assembly prevents fluid and thermodynamic communication between said first and second combustion chambers prior to actuation of said second combustion chamber, and wherein said valve assembly includes a movable divider separating said housing into said first combustion chamber and said second combustion chamber, the movable divider including a peripheral lip, the peripheral lip having an outer peripheral surface; and

a filter defining an inner wall within said housing, wherein the outer peripheral surface of the peripheral lip of the movable divider is slidably engaged with said inner wall upon actuation of said first and second combustion chambers.

18. A vehicle occupant protection system containing the gas generator of claim 17.

19. The gas generator of claim 17 wherein said valve assembly comprises:

an enclosure seated within said housing and at least partially enclosing said second combustion chamber,

wherein said movable divider is seated against said enclosure and substantially seals said second combustion chamber prior to actuation of said second combustion chamber.

20. A vehicle occupant protection system containing the gas generator of claim 19.