Trailer with a trailer brake control device therein

• US 9,550,481 B2
• Filed: 11/11/2014
• Issued: 01/24/2017
• Est. Priority Date: 11/11/2014
• Status: Active Grant

• Current Assignee: Tuson Jiaxing Corporation
• Original Assignee: Tuson Corp.
• Inventors: Tu, Roger H., Chen, Wei Chih
• Primary Examiner(s): MELTON, TODD M
• Application Number:
  US14/538,285
• Publication Number:
  US 20160129896A1
• Time in Patent Office: 805 Days
• US Class Current: 1/1
• CPC Class Codes: B60T 2230/06 Tractor-trailer swaying
• CPC Class Codes: B60T 2270/413 Plausibility monitoring, cross check, redundancy
• CPC Class Codes: B60T 7/20 specially for trailers, e.g. in case of uncoupling of or overrunning by trailer inertia-actuated overrun brakes B60T13/08
• CPC Class Codes: B60T 8/1708 for lorries or tractor-trailer combinations
• CPC Class Codes: B60T 8/248 Trailer sway, e.g. for preventing jackknifing

Abstract

The present invention relates to a trailer with a trailer brake control device therein. The trailer brake control device of the present invention comprises: a sway detecting sensor arranged in the trailer for detecting the sway of the trailer; a signal sensor for detecting a brake signal generated by a brake switch of a vehicle which tows the trailer; and a processor, electrically connected to the sway detecting sensor, the signal sensor and the brake, for controlling the brake based on an output of the sway detecting sensor and/or an output of the signal sensor. According to the present invention, the trailer brake control device can independently control the brakes and/or diagnose the malfunction of a brake controller arranged in the vehicle.

Claims

1. A trailer brake control device arranged in a trailer for controlling a brake which provides force on at least one wheel of the trailer, the trailer brake control device comprising:

a sway detecting sensor arranged in the trailer for detecting the sway of the trailer;

a signal sensor for detecting a brake signal generated by a brake switch of a vehicle which tows the trailer and for detecting a control signal generated by a brake controller in the vehicle; and

a processor, electrically connected to the sway detecting sensor, the signal sensor and the brake, for controlling the brake based on an output of the sway detecting sensor and an output of the signal sensor;

wherein the processor compares the brake signal and the control signal and determines whether the brake controller functions or malfunctions based on whether the brake signal and the control signal are compatible or incompatible.

2. The trailer brake control device of claim 1, wherein the sway detecting sensor includes at least one gyro sensor, accelerator, or optical sensing device.

3. The trailer brake control device of claim 1, wherein the signal sensor comprises a current sensor and/or a voltage sensor.

4. The trailer brake control device of claim 1, further comprising a pulse width modulator electrically connected between the processor and the brake for modulating an output of the processor and passing the modulated signal toward the brake.

5. The trailer brake control device of claim 1, further comprising a multi-function switch having a first input electrically connected to the processor via a pulse width modulator, a second input electrically connected to the brake controller in the vehicle, an output electrically connected to the brake, and a control terminal electrically connected to the processor for selectively connecting the first input to the output by setting the multi-function switch to a first state and for selectively connecting the second input to the output by setting the multi-function switch to a second state.

6. The trailer brake control device of claim 5, wherein the processor sets the multi-function switch to the first state via the control terminal if the brake signal and the control signal are incompatible, and the processor sets the multi-function switch to the second state via the control terminal if the brake signal and the control signal are compatible.

7. The trailer brake control device of claim 6, wherein the processor is electrically connected to an external device for alerting a driver of the vehicle that the brake controller malfunctions if the brake signal and the control signal are incompatible.

8. The trailer brake control device of claim 7, wherein the external device comprises at least one of a status LED module, a display and a human-machine interface device.

9. The trailer brake control device of claim 1, wherein the brake signal and the control signal being compatible indicates that the activation states of the brake signal and the control signal are consistent, and wherein the brake signal and the control signal being incompatible indicates that the activation states of the brake signal and the control signal are inconsistent.

10. The trailer brake control device of claim 9, wherein the processor sets the multi-function switch to the first state via the control terminal if the output of the sway detecting sensor exceeds a predetermined threshold.

11. A trailer comprising the trailer brake control device of claim 1.