On-board generation of oxygen for aircraft passengers

• US 9,550,570 B2
• Filed: 05/25/2012
• Issued: 01/24/2017
• Est. Priority Date: 05/25/2012
• Status: Active Grant

• Current Assignee: B/E Aerospace, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Original Assignee: B/E Aerospace, Inc. (Raytheon Technologies Corporation d/b/a RTX)
• Inventors: Kshirsagar, Girish S., Degenhardt, Detlev, Sherif, Ashraf
• Primary Examiner(s): Ho, Tan-Uyen (Jackie) T
• Assistant Examiner(s): Boecker, Joseph D
• Application Number:
  US13/481,057
• Publication Number:
  US 20130312743A1
• Time in Patent Office: 1,705 Days
• Field of Search: 128/202.26, 128/204.18, 128/204.21
• US Class Current: 1/1
• CPC Class Codes: A62B 18/00 Breathing masks or helmets, e.g. affording protection against chemical agents or for use at high altitudes or incorporating a pump or compressor for reducing the inhalation effortA62B17/00 takes precedence; anaesthetic masks A61M16/06
• CPC Class Codes: A62B 7/04 and lung-controlled oxygen or air valves
• CPC Class Codes: A62B 7/14 for high-altitude aircraft
• CPC Class Codes: B64D 11/00 Passenger or crew accommodation; Flight-deck installations not otherwise provided for
• CPC Class Codes: B64D 13/02 the air being pressurised
• CPC Class Codes: B64D 2013/0677 comprising on board oxygen generator systems
• CPC Class Codes: B64D 2231/02 Supply or distribution systems
• CPC Class Codes: Y02T 50/40 Weight reduction

Abstract

The present invention provides a system and method for supplying, generating, conserving, and managing oxygen that is ideally suited for use on-board an aircraft for supply of breathable oxygen to passengers and flight crew. The system includes several components that together optimize oxygen utilization while reducing costs from maintenance and added weight of traditional pressurized gaseous cylinders. Components of the system include a pressurized cylinder of oxygen enriched gas or a chemical oxygen generator for rapid use in emergency situations, an on-board oxygen generator (OBOG) of the ceramic oxygen generator (COG) type incorporating solid electrolyte oxygen separation (SEOS) technology, a controller, a pulsed oxygen supplier, a crew/passenger breathing mask, and one or more sensors including sensors that detect inhale/exhale phases and communicate with the controller so that flow of oxygen may be regulated for conservation and to adapt to physiological needs.

Claims

1. A system for providing regulated flow of oxygen comprising:

a first on-board oxygen supplier configured to supply oxygen in an initial stage, said first on-board oxygen supplier including a combination of a pressurized oxygen cylinder and a chemical oxygen generator, wherein said chemical oxygen generator comprises a plurality of igniters;

a second on-board oxygen supplier configured to supply oxygen in a subsequent stage, said second on-board oxygen supplier includes a solid electrolyte oxygen separator configured to catalytically separate oxygen from a supply stream of air;

a pulsed oxygen delivery subsystem connected to the first on-board oxygen supplier and connected to the second on-board oxygen supplier; and

a controller configured to control the first on-board oxygen supplier and the second on-board oxygen supplier, the controller directing oxygen from the first on-board oxygen supplier during the initial stage to the pulsed oxygen delivery subsystem, and then phasing out supply of oxygen from the first on-board oxygen supplier in the subsequent stage while directing the second on-board oxygen supplier to supply oxygen to the pulsed oxygen delivery subsystem.

2. The system of claim 1, wherein the first on-board oxygen supplier is configured to supply highly enriched oxygen at pressure suitable for breathing at high altitudes greater than 30,000 feet.

3. The system of claim 1, wherein the solid electrolyte oxygen separator comprises a ceramic material inside of which oxygen is catalytically separated from the supply stream of air.

4. The system of claim 1, further comprising a breathing mask in a communicating relationship with said pulsed oxygen delivery subsystem, whereby the breathing mask is configured to receive oxygen from said pulsed oxygen delivery subsystem supplied by at least one of the first on-board oxygen supplier and the second on-board oxygen supplier.

5. The system of claim 4, wherein said pulsed oxygen delivery subsystem is configured to regulate flow of oxygen to the breathing mask based on a sensed breathing pattern and physiological requirements.

6. The system of claim 1, wherein the controller is configured to initiate rapid flow of oxygen from the first on-board oxygen supplier at high altitudes greater than 30,000 feet.

7. The system for providing regulated flow of oxygen of claim 1, wherein said chemical oxygen generator comprises a plurality of sequencers.

8. A system for providing regulated flow of oxygen, including for flight crew or passengers on-board an aircraft, comprising:

a first on-board oxygen supplier configured to supply oxygen during an initial stage, said first on-board oxygen supplier including a combination of a pressurized oxygen cylinder and a chemical oxygen generator, wherein said chemical oxygen generator comprises a plurality of igniters;

a second on-board oxygen supplier configured to supply oxygen in a subsequent stage, said second on-board oxygen supplier includes a solid electrolyte oxygen separator configured to catalytically separate oxygen from a supply stream of air;

a pulsed oxygen delivery subsystem connected to the first on-board oxygen supplier and connected to the second on-board oxygen supplier;

a breathing mask in a communicating relationship with said pulsed oxygen delivery subsystem, whereby oxygen is supplied to a passenger or a flight crew member through the breathing mask from said pulsed oxygen delivery subsystem supplied by at least one of the first on-board oxygen supplier and the second on-board oxygen supplier;

a controller electrically connected to both the first on-board oxygen supplier and the second on-board oxygen supplier and configured to control the first on-board oxygen supplier and the second on-board oxygen supplier, the controller directing oxygen from the first on-board oxygen supplier during the initial stage to the pulsed oxygen delivery subsystem, and then phasing out supply of oxygen from the first on-board oxygen supplier in the subsequent stage while directing the second on-board oxygen supplier to supply oxygen to the pulsed oxygen delivery subsystem.

9. The system for providing regulated flow of oxygen of claim 8, wherein said chemical oxygen generator comprises a plurality of sequencers.