Cooling system having pulsed fan control

• US 9,551,275 B2
• Filed: 08/07/2014
• Issued: 01/24/2017
• Est. Priority Date: 08/07/2014
• Status: Active Grant

• Current Assignee: Caterpillar Incorporated
• Original Assignee: Caterpillar Incorporated
• Inventors: Hoff, Brian Douglas, Stoffel, Ryan Robert, Rettig, Mark Edward
• Primary Examiner(s): Dolak, James M
• Application Number:
  US14/453,695
• Publication Number:
  US 20160040587A1
• Time in Patent Office: 901 Days
• US Class Current: 1/1
• CPC Class Codes: B60K 13/02 concerning intake
• CPC Class Codes: F01P 2060/02 Intercooler
• CPC Class Codes: F01P 7/044 using hydraulic drives
• CPC Class Codes: F02B 29/0431 Details or means to guide the ambient air to the heat exchanger, e.g. having a fan, flaps, a bypass or a special location in the engine compartment
• CPC Class Codes: F02B 29/0456 Air cooled heat exchangers
• CPC Class Codes: F02B 29/0475 the intake air cooler being combined with another device, e.g. heater, valve, compressor, filter or EGR cooler, or being assembled on a special engine location
• CPC Class Codes: F02B 29/0493 Controlling the air charge temperature
• CPC Class Codes: Y02T 10/12 Improving ICE efficiencies

Abstract

A cooling system is provided for an engine. The cooling system may have an air cooler configured to cool intake air being supplied to the engine. The cooling system may also have a sensor configured to generate a temperature signal indicative of a temperature of the intake air and a fan in proximity to the air cooler. The cooling system may further have a controller in communication with the sensor and the fan. The controller may be configured to cause the fan to operate at a speed that is a function of the temperature signal when the temperature of the intake air is above a threshold temperature. The controller may further be configured to selectively cause the fan to pulse when the temperature of the intake air drops below the threshold temperature.

Claims

1. A cooling system for an engine, the cooling system comprising:

an air cooler configured to cool intake air being supplied to the engine;

a sensor configured to generate a temperature signal indicative of a temperature of the intake air;

a fan in proximity to the air cooler; and

a controller in communication with the sensor and the fan, wherein the controller is configured to

cause the fan to operate at a speed that is a function of the temperature signal when the temperature of the intake air is above a threshold temperature,

cause the fan to pulse on while the temperature of the intake air is below the threshold temperature, and

cause the fan to pulse off while the temperature of the intake air is below the threshold temperature.

2. The cooling system of claim 1, wherein pulsing the fan on and off maintains the temperature of the intake air entering the engine at a substantially constant temperature.

3. The cooling system of claim 2, wherein maintaining the temperature of the intake air at a substantially constant temperature includes maintaining the temperature of the intake air to within 5°

C. of the threshold temperature.

4. The cooling system of claim 1, further comprising:

a motor operatively coupled to the fan; and

a pump powered by the engine to drive the motor.

5. The cooling system of claim 4, wherein pulsing the fan on and off maintains the temperature of a fluid circulated between the motor and the pump at a substantially constant value.

6. The cooling system of claim 1, wherein causing the fan to pulse on and off includes controlling an adjustable displacement mechanism of a pump that drives a motor, which drives the fan.

7. The cooling system of claim 4, wherein causing the fan to pulse on and off includes controlling a fluid flow from the pump to the motor.

8. The cooling system of claim 1, wherein the threshold temperature corresponds to a minimum operating speed of the fan.

9. The cooling system of claim 1, wherein at least one of an on-period of time and an off-period of time of the fan while pulsing the fan on and off varies in length based on the temperature of the intake air.

10. The cooling system of claim 9, wherein during the on-period of time the fan operates at a minimum speed.

12. The cooling system of claim 1, wherein the controller is further configured to

determine whether the fan is operating at a minimum non-zero speed,

cause the fan to pulse on in response to the fan being operated at the minimum non-zero speed and the temperature of the intake air being below the threshold temperature, and

cause the fan to pulse off in response to the fan being operated at the minimum non-zero speed and the temperature of the intake air being below the threshold temperature.

13. The cooling system of claim 1, wherein the controller is further configured to pulse the fan on and off according to a predetermined schedule as a function of time while the temperature of the intake air is below the threshold temperature.

14. The cooling system of claim 13, wherein the predetermined schedule as a function of time includes a predetermined fan on-time duration that is equal to a predetermined fan off-time duration.

15. The cooling system of claim 13, wherein the predetermined schedule as a function of time includes a predetermined fan on-time duration ranging from 5 to 60 seconds, and a predetermined fan off-time duration ranging from 5 to 60 seconds.

16. The cooling system of claim 1, wherein the controller is further configured to pulse the fan on and off according to a predetermined schedule as a function of time and the temperature of the intake air, such that a predetermined fan on-time duration varies according to the temperature of the intake air while the temperature of the intake air is below the threshold temperature.

17. The cooling system of claim 16, wherein a predetermined fan off-time duration varies according to the temperature of the intake air while the temperature of the intake air is below the threshold temperature.

18. The cooling system of claim 12, wherein the controller is further configured to pulse the fan on and off according to a predetermined schedule as a function of time while the temperature of the intake air is below the threshold temperature.

19. The cooling system of claim 12, wherein the controller is further configured to pulse the fan on and off according to a predetermined schedule as a function of time and the temperature of the intake air, such that a predetermined fan on-time duration varies according to the temperature of the intake air while the temperature of the intake air is below the threshold temperature.

20. The cooling system of claim 19, wherein a predetermined fan off-time duration varies according to the temperature of the intake air while the temperature of the intake air is below the threshold temperature.

11. A machine, comprising:

a chassis;

an engine mounted to the chassis;

a traction device configured to support the chassis;

an air cooler configured to cool intake air being supplied to the engine;

a sensor configured to generate a temperature signal indicative of a temperature of the intake air;

a fan in proximity to the air cooler; and

a controller in communication with the sensor and the fan, wherein the controller is configured to

cause the fan to operate at a speed that is a function of the temperature signal when the temperature of the intake air is above a threshold temperature,

cause the fan to pulse on while the temperature of the intake air is below the threshold temperature, and

cause the fan to pulse off while the temperature of the intake air is below the threshold temperature.