Electric power tool system

• US 9,553,466 B2
• Filed: 11/04/2014
• Issued: 01/24/2017
• Est. Priority Date: 10/27/2010
• Status: Active Grant

• Current Assignee: Makita Corporation
• Original Assignee: Makita Corporation
• Inventors: Suzuki, Hitoshi, Umemura, Takuya
• Primary Examiner(s): Tso, Edward
• Assistant Examiner(s): OMAR, AHMED H
• Application Number:
  US14/532,474
• Publication Number:
  US 20150054447A1
• Time in Patent Office: 812 Days
• Field of Search: 320/114
• US Class Current: 1/1
• CPC Class Codes: H01M 10/0525 Rocking-chair batteries, i.e. batteries with lithium insertion or intercalation in both electrodes; Lithium-ion batteries
• CPC Class Codes: H01M 10/441 for several batteries or cells simultaneously or sequentially
• CPC Class Codes: H01M 10/46 Accumulators structurally combined with charging apparatus circuits for charging H02J7/00
• CPC Class Codes: H01M 2220/30 Batteries in portable systems, e.g. mobile phone, laptop
• CPC Class Codes: H01M 50/204 Racks, modules or packs for multiple batteries or multiple cells
• CPC Class Codes: H01M 50/213 adapted for cells having curved cross-section, e.g. round or elliptic H01M50/209, H01M50/216 take precedence
• CPC Class Codes: H01M 50/296 characterised by terminals of battery packs terminals of batteries H01M50/543
• CPC Class Codes: H02J 5/00 Circuit arrangements for transfer of electric power between ac networks and dc networks H02J3/36 takes precedence
• CPC Class Codes: H02J 50/10 using inductive coupling
• CPC Class Codes: H02J 7/0013 acting upon several batteries simultaneously or sequentially H02J7/1423 takes precedence
• CPC Class Codes: H02J 7/0044 specially adapted for holding portable devices containing batteries H02J7/0045 takes precedence
• CPC Class Codes: H02J 7/0045 concerning the insertion or the connection of the batteries
• CPC Class Codes: H02J 7/02 for charging batteries from ac mains by converters
• CPC Class Codes: H02J 7/342 The other DC source being a battery actively interacting with the first one, i.e. battery to battery charging with circuits for polarity protection H02J7/0034
• CPC Class Codes: Y02E 60/10 Energy storage using batteries

Abstract

An electric power tool system comprises a tool main body, a battery pack detachably attached to the tool main body, and a first charger that charges the battery pack. The first charger comprises a rechargeable battery that supplies current to at least one rechargeable battery of the battery pack. The at least one rechargeable battery of the first charger preferably has a larger charge storage capacity than the at least one rechargeable battery of the battery pack.

Claims

1. An electric power tool system comprising:

a tool main body;

a battery pack detachably attached to the tool main body and comprising at least one rechargeable battery; and

a first charger configured to charge the battery pack, wherein the first charger comprises a first housing containing at least one rechargeable battery configured to supply charging current that charges the at least one rechargeable battery of the battery pack,

wherein the first charger is configured to charge the battery pack while the battery pack is attached to the tool main body,

wherein the at least one rechargeable battery of the first charger has a charge storage capacity that is larger than the charge storage capacity of the at least one rechargeable battery of the battery pack, and

further comprising a second charger configured to charge the at least one rechargeable battery of the first charger, the second charger comprising a second housing containing a charging controller, the first housing being removably mountable on the second housing to charge the at least one rechargeable battery of the first charger.

2. The electric power tool system as in claim 1, wherein:

the first charger is configured to charge the battery pack while the battery pack is attached to the tool main body.

4. The electric power tool system as in claim 1, wherein the second charger is further configured to directly charge the battery pack without using the first charger.

5. A method for recharging the electric power tool system according to claim 1, comprising:

supplying the charging current from the at least one rechargeable battery of the first charger to the at least one rechargeable battery of the battery pack and thereby recharging the at least one rechargeable battery of the battery pack while the battery pack is attached to the tool main body.

6. The electric power tool as in claim 1, wherein the at least one rechargeable battery of the battery pack comprises a plurality of lithium ion cells.

7. The electric power tool as in claim 6, wherein the at least one rechargeable battery of the first charger comprises a plurality of lithium ion cells.

8. The electric power tool as in claim 7, wherein the lithium ion cells of the battery pack have a different chemistry than the lithium ion cells of the first charger.

9. The electric power tool as in claim 8, wherein the first charger further comprises:

a battery pack interface having a pair of positive and negative contact terminals configured to electrically and physically connect to the battery pack in a detachable manner,

a charging controller (i) electrically connected to the at least one rechargeable battery and (ii) configured to control the charging current and a charging voltage supplied to the at least one rechargeable battery of the battery pack, and

a second charger interface having a pair of positive and negative contact terminals configured to electrically and physically connect to a corresponding pair of positive and negative contact terminals of the second charger in a detachable manner.

10. The electric power tool system as in claim 9, wherein the first charger has a maximum nominal current output that is less than the maximum nominal current output of the battery pack.

11. The electric power tool system as in claim 10, wherein the battery pack has a nominal voltage greater than 10 volts and a nominal capacity of at least 1.0 amp-hour.

12. The electric power tool system as in claim 10, wherein the battery pack has a nominal voltage greater than 14 volts and a nominal capacity of at least 2.0 amp-hour.

13. The electric power tool system as in claim 11, wherein the first charger is configured to store sufficient charge to completely recharge the battery pack at least twice.

14. The electric power tool system as in claim 11, wherein the first charger is configured to store sufficient charge to completely recharge the battery pack at least five times.

15. The electric power tool system as in claim 13, wherein the first charger and the battery pack are configured to charge the battery pack while the battery pack is attached to the tool main body.

16. The electric power tool as in claim 15, wherein the tool main body further comprises an electric motor, a trigger switch operable to control the electric motor and a tool chuck operably coupled to an output of the electric motor.

19. The electric power tool system as in claim 1,

wherein the first charger includes a set of connection terminals configured to detachably attach to a set of connection terminals on the battery pack when the battery pack is attached to the tool main body, the set of connection terminals of the first charger also being configured to detachably attach to a set of connection terminals on the second charger when the first charger is not attached to the battery pack.

3. An electric power tool system comprising:

a tool main body;

a battery pack detachably attached to the tool main body and comprising at least one rechargeable battery; and

a first charger configured to charge the battery pack, wherein the first charger comprises at least one rechargeable battery configured to supply charging current that charges the at least one rechargeable battery of the battery pack,

wherein the at least one rechargeable battery of the first charger has a charge storage capacity that is larger than the charge storage capacity of the at least one rechargeable battery of the battery pack,

wherein the first charger is configured to charge the battery pack while the battery pack is attached to the tool main body, and

wherein the at least one rechargeable battery of the first charger has a maximum allowable current that is less than the maximum allowable current of the at least one rechargeable battery of the battery pack.

17. An electric power tool system comprising:

a tool main body;

a battery pack comprising (i) a first set of connection terminals configured to detachably attach to the tool main body, (ii) a second set of connection terminals and (iii) a plurality of first rechargeable battery cells electrically connected to the first and second sets of connection terminals;

a first charger having a set of connection terminals configured to detachably attach to the second set of connection terminals of the battery pack while the first set of connection terminals of the battery pack is attached to the tool main body, the first charger comprising a plurality of second rechargeable battery cells configured to supply current to the plurality of first rechargeable battery cells to recharge the plurality of first rechargeable battery cells while the battery pack is attached to the tool main body, and

a second charger having a set of connection terminals,

wherein the set of connection terminals of the first charger is configured to detachably contact the set of connection terminals of the second charger to charge the plurality of second rechargeable battery cells in the first charger when the first charger is not attached to the battery pack, and

wherein the first charger has a charge storage capacity that is greater than the charge storage capacity of the battery pack.

18. The electric power tool system as in claim 17, wherein:

the battery pack has a nominal voltage greater than 14 volts and a nominal charge storage capacity of at least 2.0 amp-hour,

the charge storage capacity of the plurality of second rechargeable battery cells is at least five times greater than the charge storage capacity of the plurality of first rechargeable battery cells, and

the first charger has a maximum nominal current output that is less than the maximum nominal current output of the battery pack.