Surgical instrument with jaw member

• US 9,554,846 B2
• Filed: 08/25/2014
• Issued: 01/31/2017
• Est. Priority Date: 10/01/2010
• Status: Active Grant

• Current Assignee: Cilag Gmbh International (Johnson & Johnson)
• Original Assignee: Ethicon Endo-Surgery LLC (Johnson & Johnson)
• Inventors: Boudreaux, Chad P.
• Primary Examiner(s): Ram, Jocelyn D
• Application Number:
  US14/467,919
• Publication Number:
  US 20150018826A1
• Time in Patent Office: 890 Days
• Field of Search: 606/51, 606/52, 606/37, 606/207
• US Class Current: 1/1
• CPC Class Codes: A61B 18/1442 Probes having pivoting end effectors, e.g. forceps
• CPC Class Codes: A61B 18/1445 at the distal end of a shaft, e.g. forceps or scissors at the end of a rigid rod
• CPC Class Codes: A61B 2017/00526 Methods of manufacturing
• CPC Class Codes: A61B 2018/0063 Sealing
• CPC Class Codes: A61B 2018/1452 including means for cutting A61B2018/146 takes precedence
• CPC Class Codes: A61B 2018/1455 having a moving blade for cutting tissue grasped by the jaws
• CPC Class Codes: A61B 2090/034 abutting on parts of the device itself
• CPC Class Codes: Y10T 29/49117 Conductor or circuit manufacturing
• CPC Class Codes: Y10T 29/49959 Nonresilient fastener

Abstract

A surgical instrument comprises a shaft, end effector and movable cutting member. The movable cutting member may comprise a first band comprising a first band slot having a distal portion and a proximal portion. A width of the first band slot at the distal portion may be larger than a width of the first band slot at the proximal portion. The movable cutting member may comprise a second band comprising a second band slot having a distal portion and a proximal portion. A width of the second band slot at the proximal portion may be larger than a width of the second band slot at the distal portion. The movable cutting member may comprise a pin positioned within the first band slot and the second band slot. The pin may comprise a middle portion having a middle portion diameter and at least one outer portion having an outer portion diameter.

Claims

1. A surgical instrument, the instrument comprising:

a shaft;

an end effector positioned at a distal portion of the shaft, the end effector comprising;

a first jaw comprising a first jaw knife slot parallel to a transection plane; and

a second jaw comprising a second jaw knife slot parallel to the transection plane;

a movable cutting member translatable distally and proximally within the first and second jaw knife slots, wherein the cutting member comprises;

a first band comprising a first band slot having a distal portion and a proximal portion, wherein a width of the first band slot at the distal portion of the first band slot is larger than a width of the first band slot at the proximal portion of the first band slot;

a second band comprising a second band slot having a distal portion and a proximal portion, wherein a width of the second band slot at the proximal portion of the second band slot is larger than a width of the second band slot at the distal portion of the second band slot; and

a pin positioned within the first band slot and the second band slot, wherein the pin comprises a middle portion having a middle portion diameter and at least one outer portion having an outer portion diameter, wherein the outer portion diameter is;

larger than the width of the first band slot at the proximal portion of the first band slot;

larger than the width of the second band slot at the distal portion of the second band slot;

smaller than the width of the first band slot at the distal portion of the first band slot; and

smaller than the width of the second band slot at the proximal portion of the second band slot.

2. The surgical instrument of claim 1, wherein the movable cutting member further comprises a third band positioned between the first band and the second band, wherein the third band comprises a third band slot having a width that is larger than the outer portion diameter.

3. The surgical instrument of claim 2, wherein the third band is a knife band comprising a distal cutting edge.

4. The surgical instrument of claim 1, wherein the first jaw comprises a first jaw closure pin track, and wherein the pin is positioned to contact the first jaw closure pin track when the cutting member is translated within the first and second jaw knife slots.

5. The surgical instrument of claim 1, wherein the first jaw comprises a first electrode and the second jaw comprises a second electrode.

6. The surgical instrument of claim 1, wherein the cutting member further comprises a second pin positioned opposite the pin, wherein the proximal portions of the first and second band slots are a first distance from the second pin, wherein the distal portions of the first and second band slots are a second distance from the second pin, and wherein the second distance is greater than the first distance.

7. The surgical instrument of claim 6, wherein when the cutting member is translated proximally, a first jaw closure pin track pushes the pin to the distal portions of the first and second band slots.

8. The surgical instrument of claim 7, wherein when the cutting member is translated distally, the first jaw closure pin track pushes the pin to the proximal portions of the first and second band slots.

9. The surgical instrument of claim 8, wherein during a fire stroke, when the cutting member is translated distally and the pin is at the proximal portions of the first and second band slots, the first jaw and the second jaw are maintained at a first distance from one another.

10. The surgical instrument of claim 9, wherein during a return stroke, when the cutting member is translated proximally and the pin is at the distal portions of the first and second band slots, the first jaw and the second jaw are maintained at a second distance from one another, wherein the second distance between the first jaw and the second jaw is greater than the first distance between the first jaw and the second jaw.

11. The surgical instrument of claim 1, wherein the at least one outer portion comprises a first outer portion and a second outer portion, and wherein the first and second outer portions have substantially equal diameters.

12. A surgical instrument comprising:

an end effector comprising;

a first jaw defining a first jaw knife slot; and

a second jaw defining a second jaw knife slot;

a movable cutting member translatable within the first and second jaw knife slots, wherein the movable cutting member comprises;

a first band defining a first band slot having a proximal portion and a distal portion and having a width at the proximal portion; and

a second band defining a second band slot having a proximal portion and a distal portion and having a width at the distal portion; and

a pin positioned within the first band slot and the second band slot, wherein the pin comprises a middle portion having a middle portion diameter and an outer portion having an outer portion diameter, wherein the outer portion diameter is;

greater than the width of the first band slot at the proximal portion of the first band slot; and

greater than the width of the second band slot at the distal portion of the second band slot; and

wherein the outer portion diameter is less than a width of the first band slot at the distal portion of the first band slot and wherein the outer portion diameter is less than a width of the second band slot at the proximal portion of the second band slot.

13. The surgical instrument of claim 12, wherein the movable cutting member further comprises a third band positioned between the first band and the second band.

14. The surgical instrument of claim 13, wherein the third band defines a third band slot having a width that is greater than the outer portion diameter and wherein the third band slot is adjacent the first band slot and the second band slot when the third band is positioned between the first band and the second band.

15. The surgical instrument of claim 13, wherein the third band is a knife band comprising a distal cutting edge.

16. The surgical instrument of claim 12, wherein the first jaw comprises a first jaw closure pin track, and wherein the pin is positioned to contact the first jaw closure pin track when the cutting member is translated within the first and second jaw knife slots.

17. An end effector comprising:

a first jaw defining a first jaw knife slot; and

a second jaw defining a second jaw knife slot;

a movable cutting member translatable within the first and second jaw knife slots, wherein the movable cutting member comprises;

a first band defining a first band slot having a proximal portion and a distal portion and having a width at the proximal portion; and

a second band defining a second band slot having a proximal portion and a distal portion and having a width at the distal portion; and

a pin positioned within the first band slot and the second band slot, wherein the pin comprises a middle portion having a middle portion diameter and an outer portion having an outer portion diameter, wherein the outer portion diameter is;

greater than the width of the first band slot at the proximal portion of the first band slot; and

greater than the width of the second band slot at the distal portion of the second band slot; and

wherein the outer portion diameter is less than a width of the first band slot at the distal portion of the first band slot and wherein the outer portion diameter is less than a width of the second band slot at the proximal portion of the second band slot.

18. The surgical instrument of claim 17, further comprising a third band positioned between the first band and the second band, and wherein the third band defines a third band slot having a width that is greater than the outer portion diameter of the outer portion of the pin.

19. The surgical instrument of claim 17, wherein the first jaw comprises a first jaw closure pin track, and wherein the pin is positioned to contact the first jaw closure pin track when the cutting member is translated within the first and second jaw knife slots.