Medical device heaters and methods

• US 9,555,181 B2
• Filed: 02/13/2014
• Issued: 01/31/2017
• Est. Priority Date: 12/09/2010
• Status: Active Grant

• Current Assignee: Fresenius Medical Care Deutschland GmbH (Fresenius Medical Care AG)
• Original Assignee: Fresenius Medical Care Deutschland GmbH (Fresenius Medical Care AG)
• Inventors: Hedmann, Frank L., Sebesta, Sven, Wernicke, Ulrich
• Primary Examiner(s): PASCHALL, MARK H
• Application Number:
  US14/179,646
• Publication Number:
  US 20140180200A1
• Time in Patent Office: 1,083 Days
• Field of Search: 219/505, 219/216, 219/492, 219/497, 219/508, 219483-486, 323/319, 323/235, 323/236
• US Class Current: 1/1
• CPC Class Codes: A61M 1/1522 the interface being evacuated interfaces to enhance contact
• CPC Class Codes: A61M 1/1524 the interface providing means for actuating on functional elements of the cassette, e.g. plungers
• CPC Class Codes: A61M 1/153 the cassette being adapted for heating or cooling the treating fluid, e.g. the dialysate or the treating gas
• CPC Class Codes: A61M 1/154 with sensing means or components thereof
• CPC Class Codes: A61M 1/155 with treatment-fluid pumping means or components thereof
• CPC Class Codes: A61M 1/1561 at least one cassette surface or portion thereof being flexible, e.g. the cassette having a rigid base portion with preformed channels and being covered with a foil
• CPC Class Codes: A61M 1/1565 Details of valves
• CPC Class Codes: A61M 1/159 specially adapted for peritoneal dialysis
• CPC Class Codes: A61M 1/166 Heating for sterilisation A61M1/1686
• CPC Class Codes: A61M 1/1664 with temperature control
• CPC Class Codes: A61M 1/28 Peritoneal dialysis ; Other peritoneal treatment, e.g. oxygenation
• CPC Class Codes: A61M 1/282 Operational modes
• CPC Class Codes: A61M 2205/12 with interchangeable cassettes forming partially or totally the fluid circuit
• CPC Class Codes: A61M 2205/3653 by Joule effect, i.e. electric resistance
• CPC Class Codes: A61M 5/44 having means for cooling or heating the devices or media

Abstract

A medical device having a heater with at least one heating element which has mains voltage applied to it by a heating control unit. The heating control unit includes a monitoring arrangement and a switching arrangement. The monitoring arrangement can recognize the zero crossings of the mains voltage, and the switching arrangement can switch the at least one heating element on or off in the zero crossing. The heating control unit controls the power of the heating by switching on and off of one or more half cycles of the mains AC voltage.

Claims

1. A dialysis machine comprising:

a pump for pumping a medical liquid;

a heater for heating the medical liquid, the heater having

at least one heating element and

a heating control unit, which is configured to be connected to mains AC voltage, connected to the heater,

the heating control unit comprising

a monitoring arrangement configured to recognize zero crossings of the mains AC voltage and to detect a level of the mains AC voltage and

a switching arrangement configured to switch the at least one heating element on or off in the zero crossing,

wherein the heating control unit is configured to control power of the heater by switching on and off one or more half cycles of the mains AC voltage,

a temperature sensor,

wherein the heating control unit is configured to set a ratio of a number of half cycles with a switched on heating element to a number of half cycles with a switched off heating element based on a signal of the temperature sensor and the detected level of the mains AC voltage.

2. The dialysis machine of claim 1, wherein the heater comprises two heating elements, wherein the two heating elements are operated partly or fully synchronously.

3. The dialysis machine of claim 1, wherein the heating control unit generates and superimposes a control signal based on a signal of the temperature sensor on a control signal for adapting the power to the detected level of the mains AC voltage.

4. The dialysis machine of claim 1, wherein the ratio of the number of half cycles with a switched on heating element to the number of half cycles with a switched off heating element is set smoothly in time and directly in dependence on the signal of the temperature sensor and of the detected level of the mains power supply.

5. The dialysis machine of claim 1, wherein the temperature sensor determines the temperature of the medical liquid to be heated.

6. The dialysis machine of claim 1, wherein the dialysis machine is a peritoneal dialysis machine and the heater is configured to heat dialysate.

7. The dialysis machine of claim 6, wherein the temperature sensor determines the temperature of the dialysate.

8. The dialysis machine of claim 1, further comprising a cassette for controlling the flow of the medical liquid, the cassette being coupled to a coupling surface of the dialysis machine and comprising at least one pumping chamber of the pump.

9. The dialysis machine of claim 8, wherein the cassette comprises a heating region that is in contact with the heating element of the dialysis machine.

10. The dialysis machine of claim 9, wherein the temperature sensor is provided in the coupling surface of the dialysis machine and contacts a temperature sensor region of the cassette located at the inflow or at the outflow of the heating region in order to measure the temperature of the medical liquid flowing in or out of the heating region of the cassette.

11. The dialysis machine of claim 8, further comprising a heating bag connected to the cassette, the heating element being arranged in a heating plate that contacts the heating bag.

12. The dialysis machine of claim 11, wherein the temperature sensor is arranged in the heating plate to contact the heating bag in order to measure the temperature of the medical liquid in the bag.

13. A method of operating a dialysis machine comprising a pump for pumping a medical liquid and a heater for heating the medical liquid, the method comprising:

detecting zero crossings and a level of a mains AC voltage; and

switching at least one heating element of the heater on or off in the zero crossing, wherein a power of the heater is controlled based on a number of the half cycles of the mains AC voltage with a switched on heating element, wherein a level of the mains AC voltage is detected, and wherein a ratio of the number of the half cycles with a switched on heating element to a number of a half cycles with a switched off heating element is set based on a signal of the detected level of the mains AC voltage.

14. A dialysis machine comprising:

a pump for pumping a medical liquid;

a heater for heating the medical liquid, the heater having at least one heating element and

a heating control unit, which is configured to be connected to mains AC voltage, connected to the heater,

the heating control unit comprising

a monitoring arrangement configured to recognize zero crossings of the mains AC voltage and to detect a level of the mains AC voltage and

a switching arrangement configured to switch the at least one heating element on or off in the zero crossing,

wherein the heating control unit is configured to control power of the heater by switching on and off one or more half cycles of the mains AC voltage,

wherein the heating control unit is configured to set a ratio of a number of half cycles with a switched on heating element to a number of half cycles with a switched off heating element based on the detected level of the mains AC voltage.

15. The dialysis machine of claim 14, wherein the monitoring arrangement and the heating control unit are configured to adapt power of the heater to fluctuating voltage levels of the mains power supply, so that the same maximum power of the heating is available independently of the level of the mains power supply.

16. The dialysis machine of claim 14, wherein the heater comprises two heating elements that can be operated in a first and a second operating mode, wherein the heating control selects the first operating mode on detection of a mains AC voltage which is in a first, lower voltage range and the second operating mode on detection of a mains AC voltage in a second, higher voltage range.

17. The dialysis machine of claim 16, wherein, while operating in the first or second operating mode, the heater control sets the ratio of the number of the half cycles with a switched on heating element to the number of the half cycles with a switched off heating element in dependence on the level of the detected mains AC voltage within the respective voltage range in which an operation takes place in the first or second operating mode, thereby keeping the maximum power of the heating constant or setting a desired power irrespective of voltage fluctuations within the respective voltage range.

18. The dialysis machine of claim 14, wherein the ratio of the number of half cycles with switched on heating element to the number of half cycles with switched off heating element is set smoothly in time and directly in dependence on the detected level of the mains power supply.

19. The dialysis machine of claim 14, further comprising a temperature sensor, wherein the heating control unit is configured to set a ratio of a number of half cycles with switched on heating element to a number of half cycles with switched off heating element based on a signal of the temperature sensor and the detected level of the mains AC voltage.

20. The dialysis machine of claim 19, wherein the heating control unit generates a control signal based on a signal of the temperature sensor which is superimposed on control signals for adapting the power to the detected level of the mains AC voltage.

21. The dialysis machine of claim 19, wherein the temperature sensor determines the temperature of the medical liquid to be heated.

22. The dialysis machine of claim 19, wherein the dialysis machine is a peritoneal dialysis machine and the heater is configured to heat dialysate.

23. The dialysis machine of claim 22, further comprising a cassette for controlling the flow of the medical liquid, the cassette being coupled to a coupling surface of the dialysis machine and comprising at least one pumping chamber of the pump, wherein the cassette comprises a heating region that is in contact with the heating element of the dialysis machine.

24. The dialysis machine of claim 23, comprising a temperature sensor provided in the coupling surface of the dialysis machine and contacting a temperature sensor region of the cassette located at the inflow or at the outflow of the heating region in order to measure the temperature of the medical liquid flowing in or out of the heating region of the cassette.

25. The dialysis machine of claim 22, further comprising a heating bag connected to the cassette, the heating element being arranged in a heating plate that contacts the heating bag, wherein a temperature sensor is arranged in the heating plate to contact the heating bag in order to measure the temperature of the medical liquid in the bag.