Constant force hold tip protector for a safety catheter

• US 9,555,221 B2
• Filed: 04/10/2014
• Issued: 01/31/2017
• Est. Priority Date: 04/10/2014
• Status: Active Grant

• Current Assignee: Smiths Medical ASD, Inc. (Smiths Group International Holdings Ltd.)
• Original Assignee: Smiths Medical ASD, Inc. (Smiths Group International Holdings Ltd.)
• Inventors: Koehler, Thomas T., Libby, Gerard
• Primary Examiner(s): Sirmons, Kevin C
• Assistant Examiner(s): CARPENTER, WILLIAM R
• Application Number:
  US14/250,042
• Publication Number:
  US 20150290430A1
• Time in Patent Office: 1,027 Days
• US Class Current: 1/1
• CPC Class Codes: A61M 25/0606 "Over-the-needle" catheter assemblies, e.g. I.V. catheters
• CPC Class Codes: A61M 25/0618 having means for protecting only the distal tip of the needle, e.g. a needle guard
• CPC Class Codes: A61M 25/0631 having means for fully covering the needle after its withdrawal, e.g. needle being withdrawn inside the handle or a cover being advanced over the needle
• CPC Class Codes: A61M 5/1626 Needle protectors therefor in combination with syringes A61M5/3202; protectors for sharps A61B50/3001
• CPC Class Codes: A61M 5/329 characterised by features of the needle shaft
• CPC Class Codes: A61M 5/3293 characterised by features of the needle hub

Abstract

A tip protector for a safety catheter includes an outer member releasably engaged with the interior cavity of the catheter hub. The outer member includes a generally fixed radially outwardly projecting portion to provide a holding force, and an inner member axially shiftably received within the outer member. A needle cannula received in the inner and outer members is operable to axially shift the inner member between a distal position wherein the distal tip extends distally of the tip protector, and a proximal position wherein the distal tip is within the outer member. The holding force of the outer member to the interior wall of the catheter hub remains substantially constant irrespective of the position of the inner member between the distal and proximal positions.

Claims

1. A safety catheter, comprising:

a catheter hub defining an interior cavity and a catheter tube extending distally of the catheter hub;

a needle hub and a needle cannula extending distally thereof, the needle cannula having a distal tip; and

a tip protector for shielding the distal tip comprising an outer member releasably engaged with the interior cavity of the catheter hub to provide a holding force of the tip protector to the catheter hub, wherein the outer member includes a generally fixed radially outwardly projecting portion to provide the holding force, and an inner member axially received within the outer member, the needle cannula being received in the inner and outer members, the inner member configured to be axially shiftable relative to the outer member between a distal position wherein the distal tip extends distally of the tip protector, and a proximal position wherein the distal tip is within the outer member, wherein the holding force of the outer member to the interior cavity of the catheter hub remains substantially constant irrespective of the position of the inner member between the distal and proximal positions;

wherein the projecting portion has an outer surface defining a radially outermost portion and a contoured surface extending from the radially outermost portion;

wherein the interior cavity of the catheter hub includes a proximal edge and a retention groove extending radially outwardly of the proximal edge; and

wherein the contoured surface of the projecting portion cams against the proximal edge with proximal movement of the outer member so as to plastically deform the catheter hub and effectuate release of the tip protector from the catheter hub.

2. The safety catheter of claim 1, wherein the projecting portion is received in the retention groove to provide the holding force of the outer member to the interior cavity of the catheter hub.

3. The safety catheter of claim 1, wherein the outer member includes a generally cylindrical body member having an outer surface and an inner surface, the projecting portion extending radially outwardly of the outer surface of the body member.

4. The safety catheter of claim 3, wherein the outer surface of the projecting portion is continuous with the outer surface of the body member.

5. The safety catheter of claim 3, wherein the projecting portion includes an inner surface, wherein the inner surface of the projecting portion is continuous with the inner surface of the body member.

6. The safety catheter of claim 3, wherein the projecting portion includes a plurality of discrete dimples formed in the body member.

7. The safety catheter of claim 1, wherein the projecting portion includes an inner surface, the inner and outer surfaces of the projecting portion have a substantially similar contour.

8. The safety catheter of claim 1, wherein the outer member includes a generally cylindrical body member having an outer surface and an inner surface, a cutout through the body member, and a strut extending across the cutout, the strut including a strut portion extending radially outwardly of the outer surface to define the projecting portion.

9. The safety catheter of claim 8, wherein the body member includes a pair of struts extending across the cutout, each strut including a strut portion extending radially outwardly of the body member to define the projecting portion.

10. The safety catheter of claim 8, wherein the outer member includes a central axis and the strut extends across the cutout in a direction generally parallel to the central axis.

11. The safety catheter of claim 1, wherein the inner member is axially received entirely within the outer member.

12. The safety catheter of claim 1, wherein the needle cannula and the inner member cooperate to axially shift the inner member from the distal position to the proximal position as the needle cannula is proximally withdrawn, a portion of the inner member sized to prevent proximal removal from the outer member such that in the distal position of the inner member, a proximal force from the needle cannula sufficient to axially shift the inner member from the distal position toward the proximal position is less than the holding force.

13. A safety catheter, comprising:

a catheter hub and a catheter tube extending distally thereof;

a needle hub and a needle cannula extending distally thereof, the needle cannula having a distal tip; and

a tip protector for shielding the distal tip comprising an outer member releasably engaged with an interior cavity of the catheter hub to provide a holding force of the tip protector to the catheter hub, and an inner member axially received within the outer member, the needle cannula being received in the inner and outer members, the inner member configured to be axially shiftable relative to the outer member between a distal position wherein the distal tip extends distally of the tip protector, and a proximal position wherein the distal tip is within the outer member, wherein the holding force of the outer member to the interior of the catheter hub remains substantially constant irrespective of the position of the inner member between the distal and proximal positions, and wherein the inner member is positioned in the catheter hub at least when in the distal position;

wherein the projecting portion has an outer surface defining a radially outermost portion and a contoured surface extending from the radially outermost portion;

wherein the interior cavity of the catheter hub includes a proximal edge and a retention groove extending radially outwardly of the proximal edge; and

wherein the contoured surface of the projecting portion cams against the proximal edge with proximal movement of the outer member so as to plastically deform the catheter hub and effectuate release of the tip protector from the catheter hub.

14. The safety catheter of claim 13, the outer member includes a generally fixed radially outwardly projecting portion, wherein the projecting portion is received in the retention groove to provide the holding force of the outer member to the interior of the catheter hub.

15. The safety catheter of claim 13, wherein the outer member includes a generally cylindrical body member having an outer surface and an inner surface, the projecting portion extending radially outwardly of the outer surface of the body member.

16. The safety catheter of claim 15, wherein the projecting portion includes an inner surface, wherein the outer surface of the projecting portion is continuous with the outer surface of the body member.

17. The safety catheter of claim 16, wherein the inner surface of the projecting portion is continuous with the inner surface of the body member.

18. The safety catheter of claim 17, wherein the inner and outer surfaces of the projecting portion have a substantially similar contour.

19. The safety catheter of claim 15, wherein the projecting portion includes a plurality of discrete dimples formed in the body member.

20. The safety catheter of claim 13, wherein the outer member includes a generally cylindrical outer wall having an outer surface and an inner surface, a cutout through the outer wall, and a strut extending across the cutout, the strut including a strut portion extending radially outwardly of the outer surface to define the projecting portion.

21. The safety catheter of claim 20, wherein the outer member includes a pair of struts extending across the cutout, each strut including a strut portion extending radially outwardly of the outer surface to define the projecting portion.

22. The safety catheter of claim 20, wherein the outer member includes a central axis and the strut extends across the cutout in a direction generally parallel to the central axis.

23. The safety catheter of claim 13, wherein the inner member is axially received entirely within the outer member.

24. The safety catheter of claim 13, wherein the needle cannula and the inner member cooperate to axially shift the inner member from the distal position to the proximal position as the needle cannula is proximally withdrawn, a portion of the outer member sized to prevent proximal removal of the inner member from the outer member such that in the distal position of the inner member, a proximal force from the needle cannula sufficient to axially shift the inner member from the distal position toward the proximal position is less than the holding force.