Automotive vehicle charge system

• US 9,555,716 B2
• Filed: 03/21/2012
• Issued: 01/31/2017
• Est. Priority Date: 03/21/2012
• Status: Active Grant

• Current Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Original Assignee: Ford Global Technologies, LLC (Ford Motor Company)
• Inventors: Martin, Douglas Raymond, Treharne, William David
• Primary Examiner(s): Dunn, Drew A
• Assistant Examiner(s): Zhou, Zixuan
• Application Number:
  US13/426,121
• Publication Number:
  US 20130249470A1
• Time in Patent Office: 1,777 Days
• Field of Search: 320107-109, 700/286
• US Class Current: 1/1
• CPC Class Codes: B60L 53/12 Inductive energy transfer
• CPC Class Codes: B60L 53/126 Methods for pairing a vehicle and a charging station, e.g. establishing a one-to-one relation between a wireless power transmitter and a wireless power receiver
• CPC Class Codes: B60L 53/30 Constructional details of charging stations
• CPC Class Codes: B60L 53/36 by positioning the vehicle
• CPC Class Codes: Y02T 10/70 Energy storage systems for electromobility, e.g. batteries
• CPC Class Codes: Y02T 10/7072 Electromobility specific charging systems or methods for batteries, ultracapacitors, supercapacitors or double-layer capacitors
• CPC Class Codes: Y02T 90/12 Electric charging stations
• CPC Class Codes: Y02T 90/14 Plug-in electric vehicles

Abstract

A vehicle charging system includes a base plate having an inclined surface defining at least a portion of a recess, and an arm arrangement having a base end portion movably attached to the base plate, a vehicle end portion, a spring-loaded element attached to the base end portion and in contact with the base plate, and a primary charge pad attached to the vehicle end portion. The arm arrangement has a retracted position in which at least a portion of the primary charge pad is disposed within the recess and an extended position in which the primary charge pad is spaced away from the base plate. The spring-loaded element is arranged to move along the inclined surface as the arm arrangement moves between the retracted and extended positions.

Claims

1. A vehicle charging system comprising:

a base plate including an inclined surface defining at least a portion of a recess; and

an arm arrangement having a base end portion movably attached to the base plate, a vehicle end portion, a ball-roller attached to the base end portion and in contact with the base plate, and a primary charge pad attached to the vehicle end portion, wherein the arm arrangement has a retracted position in which at least a portion of the primary charge pad is disposed within the recess and an extended position in which the primary charge pad is spaced away from the base plate, wherein the ball-roller rolls along the inclined surface as the arm arrangement moves between the retracted and extended positions, and wherein the inclined surface and ball-roller are arranged to cooperate with a force applied to the arm arrangement that causes the arm arrangement to rotate more than a predetermined amount from the extended position such that the arm arrangement continues to move toward the retracted position when the force is removed.

2. The system of claim 1 wherein the base plate further includes a bottom surface adjacent to a bottom of the inclined surface and wherein the inclined and bottom surfaces are arranged to cooperate to restrict movement of the ball-roller when the arm arrangement is in the extended position.

3. The system of claim 2 wherein the base plate further includes a concave surface adjacent to a top of the inclined surface configured to receive the ball-roller when the arm arrangement is in the retracted position.

4. The system of claim 1 wherein the inclined surface and ball-roller are arranged to cooperate to counteract a force applied to the arm arrangement that causes the arm arrangement to rotate less than a predetermined amount from the extended position such that the arm arrangement returns to the extended position when the force is removed.

5. The system of claim 1 wherein the base end portion is movably attached to the base plate such that the ball-roller travels up the inclined surface when the arm arrangement moves from the extended position to the retracted position.

6. The system of claim 1 wherein the inclined surface and ball-roller are arranged to cooperate to resist movement of the arm arrangement from the extended position to the retracted position.

7. A vehicle charging system comprising:

a primary charge pad;

a base including an inclined surface defining at least a portion of a recess; and

an arm arrangement movably attached with the base and the primary charge pad, and including a ball-roller in contact with the base, wherein the arm arrangement has a retracted position in which at least a portion of the primary charge pad is disposed within the recess and an extended position in which the primary charge pad is spaced away from the base, wherein the ball-roller rolls along the inclined surface as the arm arrangement moves between the retracted and extended positions, and wherein the inclined surface and ball-roller are arranged to cooperate with a force applied to the primary charge pad or arm arrangement that causes the arm arrangement to rotate more than a predetermined amount from the extended position such that the arm arrangement continues to move toward the retracted position when the force is removed.

8. The system of claim 7 wherein the base further includes a bottom surface adjacent to a bottom of the inclined surface and wherein the inclined and bottom surfaces are arranged to cooperate to restrict movement of the ball-roller when the arm arrangement is in the extended position.

9. The system of claim 8 wherein the base further includes a concave surface adjacent to a top of the inclined surface configured to receive the ball-roller when the arm arrangement is in the retracted position.

10. The system of claim 7 wherein the inclined surface and ball-roller are arranged to cooperate to counteract a force applied to the primary charge pad or arm arrangement that causes the arm arrangement to rotate less than a predetermined amount from the extended position such that the arm arrangement returns to the extended position when the force is removed.

11. The system of claim 10 wherein an angle of the inclined surface determines the predetermined amount.

12. The system of claim 11 wherein an angle of the inclined surface determines the predetermined amount.

13. The system of claim 7 wherein the arm arrangement is movably attached to the base such that the ball-roller travels up the inclined surface when the arm arrangement moves from the extended position to the retracted position.

14. The system of claim 7 wherein the inclined surface and ball-roller are arranged to cooperate to resist movement of the arm arrangement from the extended position to the retracted position.

15. The system of claim 7, wherein the primary charge pad includes a primary charge coil, further comprising a secondary charge pad including a secondary charge coil, wherein the primary charge coil, when activated, generates an electromagnetic field that couples with the secondary charge coil when the secondary charge pad is in a vicinity of the primary charge pad.

16. A system comprising:

an arm arrangement movably attached with a base and a primary charge pad, and including a ball-roller in contact with the base, the arrangement having a retracted position with the pad being in a recess of the base and an extended position with the pad being spaced away from the base, the ball-roller rolling along an inclined surface of the recess as the arrangement moves between the retracted and extended positions, and the inclined surface and ball-roller being arranged to cooperate with a force applied to the arrangement that causes the arrangement to rotate more than a predetermined amount from the extended position such that the arrangement continues to move toward the retracted position when the force is removed.