Methods for controlling the thickness wedge in a glass ribbon

• US 9,556,051 B2
• Filed: 09/22/2014
• Issued: 01/31/2017
• Est. Priority Date: 09/22/2014
• Status: Expired due to Fees

• Current Assignee: Corning Incorporated
• Original Assignee: Corning Incorporated
• Inventors: Ahrens, Jeffrey Howard
• Primary Examiner(s): FRANKLIN, JODI COHEN
• Application Number:
  US14/492,580
• Publication Number:
  US 20160083281A1
• Time in Patent Office: 862 Days
• US Class Current: 1/1
• CPC Class Codes: C03B 17/064 by the overflow downdraw fusion process; Isopipes therefor
• CPC Class Codes: G01B 21/08 for measuring thickness
• CPC Class Codes: G05B 1/00 Comparing elements, i.e. elements for effecting comparison directly or indirectly between a desired value and existing or anticipated values
• CPC Class Codes: G05D 23/1917 using digital means

Abstract

A method for controlling wedge variation in a glass ribbon includes flowing molten glass over converging sides of a forming vessel, drawing a glass ribbon from a root of the forming vessel, measuring the wedge variation over at least a portion of the width of the glass ribbon, adjusting a tilt of the forming vessel and a temperature near a weir of the forming vessel based on the measured wedge variation to decrease the wedge variation over the width of the glass ribbon, and re-measuring the wedge variation over the portion of the width of the glass ribbon.

Claims

1. A method for controlling wedge variation in a glass ribbon comprising:

flowing molten glass over converging sides of a forming vessel;

drawing a glass ribbon from a root of the forming vessel, the glass ribbon having a width;

measuring the wedge variation over at least a portion of the width of the glass ribbon for a time period of at least ten hours and generating a wedge variation signal based on said measuring;

determining a high frequency component of the measured wedge variation and a low frequency component of the measured wedge variation by identifying peaks in a Fourier transform of the wedge variation signal wherein low frequency refers to periods greater than a first predetermined number of hours and high frequency refers to periods less than a second predetermined number of hours, wherein the second predetermined number of hours is less than the first predetermined number of hours, and a difference between the first and second predetermined number of hours is greater than or equal to two hours;

determining a change in a tilt of the forming vessel based on the high frequency component of the measured wedge variation;

determining a change in a temperature near a weir of the forming vessel based on the low frequency component of the measured wedge variation; and

adjusting the tilt of the forming vessel based on the determined change in the tilt and adjusting the temperature near the weir of the forming vessel based on the determined change in the temperature near the weir to decrease the wedge variation over the width of the glass ribbon.

2. The method of claim 1, wherein adjusting the tilt of the forming vessel comprises adjusting a position of a first end of the forming vessel relative to a second end of the forming vessel, wherein the first end and the second end of the forming vessel are perpendicular to the converging sides of the forming vessel and are separated by a length of the forming vessel.

3. The method of claim 1, wherein adjusting the temperature near the weir comprises adjusting a power output of at least one heating mechanism positioned near an upper portion of the forming vessel.

4. The method of claim 1, wherein adjusting the temperature near the weir comprises adjusting a power output of a cooling mechanism positioned around the forming vessel.

5. The method of claim 1, wherein adjusting the temperature near the weir comprises adjusting a power output of at least one heating mechanism and adjusting a power output of a cooling mechanism positioned around the forming vessel.

6. A method of controlling a wedge variation over a width of a glass ribbon, comprising:

flowing molten glass over converging sides of a forming vessel;

drawing a glass ribbon from a root of the forming vessel, the glass ribbon having a width;

measuring the wedge variation over a portion of the width of the glass ribbon for a time period of at least ten hours and generating a wedge variation signal based on said measuring;

determining a high frequency component of the measured wedge variation and a low frequency component of the measured wedge variation by identifying peaks in a Fourier transform of the wedge variation signal wherein low frequency refers to periods greater than a first predetermined number of hours and high frequency refers to periods less than a second predetermined number of hours, wherein the second predetermined number of hours is less than the first predetermined number of hours, and a difference between the first and second predetermined number of hours is greater than or equal to two hours;

adjusting a tilt of the forming vessel based on the high frequency component of the wedge variation to decrease the wedge variation over the width of the glass ribbon;

adjusting a temperature near a weir of the forming vessel based on the low frequency component of the wedge variation to decrease the wedge variation over the width of the glass ribbon; and

measuring an adjusted wedge variation over the portion of the width of the glass ribbon.

7. The method of claim 6, wherein the portion of the width of the glass ribbon does not include a bead region of the glass ribbon.

8. The method of claim 6, wherein adjusting the tilt of the forming vessel comprises determining a tilt setpoint based on a degree of tilt and amount of wedge change.

9. The method of claim 6, wherein adjusting the temperature near the weir comprises determining a temperature setpoint based on the temperature and amount of wedge change.

10. The method of claim 6, further comprising:

adjusting the tilt of the forming vessel based on a high frequency component of the adjusted wedge variation; and

adjusting the temperature near the weir of the forming vessel based on a low frequency component of the adjusted wedge variation.