Gas generator

• US 9,556,078 B1
• Filed: 04/07/2009
• Issued: 01/31/2017
• Est. Priority Date: 04/07/2008
• Status: Active Grant

• Current Assignee: Joyson Safety Systems Acquisition, LLC
• Original Assignee: TK Holdings Incorporated (Ningbo Junsheng Investment Group Co., Ltd.)
• Inventors: Hordos, Deborah L.
• Primary Examiner(s): Felton, Aileen B
• Application Number:
  US12/384,632
• Time in Patent Office: 2,856 Days
• US Class Current: 1/1
• CPC Class Codes: B60R 21/2644 using only solid reacting substances, e.g. pellets, powder
• CPC Class Codes: C06B 29/02 of an alkali metal
• CPC Class Codes: C06B 29/22 the salt being ammonium perchlorate
• CPC Class Codes: C06B 31/02 the salt being an alkali metal or an alkaline earth metal nitrate
• CPC Class Codes: C06B 31/28 the salt being ammonium nitrate
• CPC Class Codes: C06B 45/10 the organic component containing a resin
• CPC Class Codes: C06C 9/00 Chemical contact igniters; Chemical lighters

Abstract

A gas generator is provided, the gas generator having a propellant cushion that prevents movement of propellant tablets or grains by providing a bias thereagainst. Furthermore, the cushion is formed from an auto-igniting material thereby functioning not only as a cushion, but also as an enhanced auto-ignition charge.

Claims

1. A gas generator comprising:

a housing having a first end and a second end;

an auto-ignition composition comprising nitrocellulose, a polymeric binder and an oxidizer;

a gas generating composition formed as a plurality of tablets,

wherein said auto-ignition composition is contained within a resilient cushion for cushioning of said gas generating composition and, said cushion is axially spaced from said first end and said second end in physical communication with at least one of said plurality of tablets.

2. The gas generator of claim 1 wherein said oxidizer is provided at about 20 to about 60 weight percent of the total auto-ignition composition.

3. The gas generator of claim 1 wherein said oxidizer is selected from metal and nonmetal perchlorates, nitrates, nitrites, and oxides, basic metal nitrates, and mixtures thereof.

4. The gas generator of claim 1 wherein said nitrocellulose is provided at about 20 to about 80 weight percent of the total auto-ignition composition.

5. The gas generator of claim 1 wherein said polymeric binder is provided at about 20 to about 60 weight percent of the total auto-ignition composition.

6. The gas generator of claim 1 wherein said auto-ignition composition further comprises a desiccating material selected from synthetic zeolites, calcium oxide, calcium sulfate, and mixtures thereof.

7. The gas generator of claim 6 wherein said desiccating material is provided at about 0.1 to about 50 weight percent of the total auto-ignition composition.

8. The gas generator of claim 3 wherein said oxidizer is selected from phase stabilized ammonium nitrate, ammonium perchlorate, potassium chlorate, potassium perchlorate, strontium nitrate, potassium nitrate;

potassium nitrite;

basic copper nitrate;

iron oxide, copper oxide; and

mixtures thereof.

9. The gas generator of claim 1 wherein said polymeric binder is selected from silicone.

10. The gas generator of claim 1 wherein said auto-ignition composition contains about 20 to about 80 weight percent of nitrocellulose, about 20 to about 60 weight percent silicone, about 20 to about 60 weight percent of an oxidizer, and about 0.1 to about 50 weight percent of a desiccating material, said percents stated by weight of the total auto-ignition composition.

11. The gas generator of claim 10 wherein said auto-ignition composition contains about 20 to about 60 weight percent of potassium perchlorate and about 0.1 to 50 weight percent of zeolite.

12. A vehicle occupant protection system comprising the gas generator of claim 1.

13. A gas generator comprising:

an auto-ignition composition comprising nitrocellulose, silicone, and an oxidizer selected from metal chlorates and perchlorates, and mixtures thereof;

a gas generating composition formed as a plurality of tablets,

wherein said auto-ignition composition is entrained within a resilient cushion for cushioning of said gas generating composition to inhibit fracture of said plurality of tablets.

14. The gas generator of claim 13 wherein said oxidizer is provided at about 20 to about 60 weight percent of the total auto-ignition composition.

15. The gas generator of claim 13 wherein said oxidizer is selected from potassium chlorate, potassium perchlorate, and mixtures thereof.

16. The gas generator of claim 13 wherein said nitrocellulose is provided at about 20 to about 80 weight percent of the total auto-ignition composition.

17. The gas generator of claim 13 wherein said silicone is provided at about 20 to about 60 weight percent of the total auto-ignition composition.

18. The gas generator of claim 13 wherein said auto-ignition composition further comprises a desiccating material selected from synthetic zeolites, calcium oxide, calcium sulfate, and mixtures thereof, said desiccating material provided at about 0.1 to about 50 weight percent of the total auto-ignition composition.

19. A gas generator comprising:

an auto-ignition composition;

a gas generating composition formed as a plurality of tablets; and

a polymeric resilient cushion containing said auto-ignition composition mixed therein, said resilient cushion constraining movement of said plurality of tablets.