Fibre based panels with a wear resistance surface
First Claim
Patent Images
1. A method of producing a panel, comprising:
- providing a core,applying a sub-layer on a first surface of the core, wherein the sub-layer comprises pigments and fibres mixed with a binder, the sub-layer being uncured,applying a wood veneer layer on the sub-layer while the sub-layer is uncured, andpressing the core, the sub-layer and the wood veneer layer together to cure the sub-layer to form the panel.
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Abstract
Building panels with a homogenous decorative surface having a wear layer comprising fibers, binders and wear resistant particles.
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Citations
31 Claims
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1. A method of producing a panel, comprising:
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providing a core, applying a sub-layer on a first surface of the core, wherein the sub-layer comprises pigments and fibres mixed with a binder, the sub-layer being uncured, applying a wood veneer layer on the sub-layer while the sub-layer is uncured, and pressing the core, the sub-layer and the wood veneer layer together to cure the sub-layer to form the panel. - View Dependent Claims (2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12, 13, 14)
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15. A method of producing a panel, comprising:
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providing a core, applying a sub-layer on a first surface of the core, wherein the sub-layer is a dry powder mix which comprises pigments and fibres mixed with a binder, applying a wood veneer layer on the sub-layer while the sub-layer is the dry powder mix, and pressing the core, the sub-layer and the wood veneer layer together to form the panel.
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16. A method of producing a panel, comprising:
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providing a core, the core possessing a first surface and a second surface facing opposite of the first surface, applying a sub-layer on the first surface of the core, wherein the sub-layer comprises fibres mixed with a binder, and wherein the core is a wood fibre based core, applying a balancing layer on the second surface of the core, applying a wood veneer layer on the sub-layer, and pressing the core, the sub-layer, the wood veneer layer, and the balancing layer together to form the panel, wherein the core is a pre-fabricated core selected from the group of high density fiberboard (HDF), medium density fiberboard (MDF), particleboard, oriented strand board (OSB), and plywood, wherein the sub-layer is applied on the core in a dry powder form, and wherein the fibres are cork or wood fibres. - View Dependent Claims (17, 18)
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19. A method of producing a panel, comprising:
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providing a core, applying a sub-layer on a first surface of the core, wherein the sub-layer comprises fibres mixed with a binder, the sub-layer being applied on the first surface of the core in a dry powder form, applying a wood veneer layer directly on the sub-layer while the sub-layer is in the dry powder form, and pressing the core, the sub-layer, and the wood veneer layer together to form the panel, wherein the core is a pre-fabricated core selected from the group of high density fiberboard (HDF), medium density fiberboard (MDF), particleboard, oriented strand board (OSB), and plywood, wherein the panel is a floorboard and wherein the fibres are cork or wood fibres. - View Dependent Claims (20, 21, 22, 23, 24, 25, 26, 27, 28, 29, 30)
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31. A method of producing a panel, comprising:
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providing a core, applying a sub-layer on a first surface of the core, wherein the sub-layer comprises fibres mixed with a binder, the sub-layer being applied on the first surface of the core in a dry powder form, applying a wood veneer layer directly on the sub-layer while the sub-layer is in the dry powder form, and pressing the core, the sub-layer, and the wood veneer layer together to form the panel, wherein the panel is a floorboard wherein the fibres are cork or wood fibres and wherein the sub-layer comprises pigments.
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Specification