IVT based on a ball-type CVP including powersplit paths

• US 9,556,943 B2
• Filed: 09/05/2013
• Issued: 01/31/2017
• Est. Priority Date: 09/07/2012
• Status: Active Grant

• Current Assignee: DANA Limited (Caterpillar Incorporated)
• Original Assignee: DANA Limited (Caterpillar Incorporated)
• Inventors: Versteyhe, Mark R. J.
• Primary Examiner(s): PANG, ROGER L
• Application Number:
  US14/426,113
• Publication Number:
  US 20150252881A1
• Time in Patent Office: 1,244 Days
• Field of Search: 475/210, 475/211, 475214-219
• US Class Current: 1/1
• CPC Class Codes: F16H 15/28 with external friction surface
• CPC Class Codes: F16H 2037/088 Power split variators with summing differentials, with the input of the CVT connected or connectable to the input shaft
• CPC Class Codes: F16H 2200/2007 with two sets of orbital gears
• CPC Class Codes: F16H 2200/201 with three sets of orbital gears
• CPC Class Codes: F16H 2200/2035 with two engaging means
• CPC Class Codes: F16H 37/084 at least one power path being a continuously variable transmission, i.e. CVT
• CPC Class Codes: F16H 37/086 CVT using two coaxial friction members cooperating with at least one intermediate friction member

Abstract

A variable transmission includes an input shaft, two planetary gear sets, a first planetary set on the input side of a variator, and a second planetary set on the output side of the variator, to split the torque drivingly engaged with a variator comprising, a first ring assembly, a second ring assembly; various arrangements of brakes and clutches; a gearbox; and the output shaft to produce transmissions with continuously variable or infinitely variable torque output ratios.

Claims

1. A variable transmission comprising:

an input shaft;

a first planetary gear set comprising a first sun gear drivingly engaged to the input shaft;

a clutch member coupled to the input shaft for engaging the carrier of the first planetary gear set;

a brake member coupled to a carrier of the first planetary gear set;

a ring gear of the input planetary gear set drivingly engaged to a first ring assembly of a variator;

said variator comprising said first ring assembly, and a second ring assembly;

said second variator ring assembly drivingly engaged to a ring gear of a second planetary gear set;

wherein a second sun gear of said second planetary gear set is also drivingly engaged to the input shaft; and

a carrier of said second planetary gear set is drivingly engaged to a gearbox; and

said gearbox is mechanically connected to a differential.

2. The variable transmission of claim 1, comprising a continuously variable mode and an infinitely variable mode.

3. The variable transmission of claim 1 wherein part of the power will pass through the variator while part of the power will pass directly from one planetary gear set to the other planetary gear set through a mechanical path with higher efficiency.

4. The variable transmission of claim 1, wherein when the clutch member is engaged and the brake member is disengaged the carrier of the first planetary gear set is held fixed together with the input shaft, the whole first planetary gear set turning then at an input shaft speed, thereby engaging a continuously variable mode.

5. The variable transmission of claim 4, wherein power passes directly through the entire first planetary gear set to the first ring assembly of the variator, combining the output from the input shaft on the second sun gear of the second planetary gear with the second ring assembly of the variator when the transmission is in the continuously variable mode.

6. The variable transmission of claim 1, wherein the clutch member is disengaged and the brake member is engaged, the carrier of the first planetary gear set is held while the first and second sun gears are still turning at a speed of the input shaft, thereby engaging an infinitely variable mode.

7. The variable transmission of claim 6, wherein the ring gear of the first planetary gear set will turn in the reverse direction of the input shaft and in underdrive.

8. The variable transmission of claim 2, wherein in the infinitely variable mode, the transmission provides a reverse function, a standstill function and a low speed function.

9. The variable transmission of claim 2, wherein in the infinitely variable mode, the first planetary gear set provides a reverse function, a standstill function and a low speed function.

10. The variable transmission of claim 2, wherein in the continuously variable mode, the ring, gear of the first planetary gear set has a positive rotation speed.

11. The variable transmission of claim 2, wherein in the infinitely variable mode, the ring gear of the first planetary gear set has a negative rotation speed.

12. The variable transmission of claim 2, wherein a transition between continuously variable mode and infinitely variable mode is accomplished by simultaneously closing the brake member while releasing the clutch member.

13. The variable transmission of claim 2, wherein the variator continuously changes its torque ratios in both the continuously variable mode and infinitely variable mode to optimize power consumption.

14. The variable transmission of claim 2, wherein only interruptions of power are to change from continuous to infinitely variable mode and to change a gear ratio in the gearbox.

15. The variable transmission of claim 1, wherein a dry clutch is not required between the input shaft and the variator.

16. The variable transmission of claim 1, wherein a torque converter is not required between the input shaft and the variator.

17. The variable transmission of claim 1, further comprising a traction fluid in the variator.

18. A vehicle driveline comprising an engine, a variable transmission of claim 1, and a vehicle output.

19. The variable transmission of claim 6, wherein a power output going to the gearbox can go from reverse speeds to positive speeds through standstill thereby providing the infinitely variable mode.

20. The variable transmission of claim 7, wherein power output going to the gearbox can go from reverse speeds to positive speeds through standstill thereby providing the infinitely variable mode.