Optical system for batwing distribution

• US 9,557,033 B2
• Filed: 03/05/2008
• Issued: 01/31/2017
• Est. Priority Date: 03/05/2008
• Status: Active Grant

• Current Assignee: IDEAL Industries Lighting, LLC (Ideal Industries Incorporated)
• Original Assignee: CREE Incorporated (Wolfspeed, Inc.)
• Inventors: Jacobson, Benjamin A., Gengelbach, Robert D., Medendorp, Nicholas W. Jr., Roberts, Lawrence, Perry, John
• Primary Examiner(s): HAN, JASON
• Application Number:
  US12/074,762
• Publication Number:
  US 20090225543A1
• Time in Patent Office: 3,254 Days
• Field of Search: 362/249.02, 362/311.02, 36231106-3111, 362/326, 362/545, 362/800
• US Class Current: 1/1
• CPC Class Codes: F21S 4/28 rigid, e.g. LED bars
• CPC Class Codes: F21V 13/04 the elements being reflectors and refractors for vehicle rear lights F21S43/40
• CPC Class Codes: F21V 29/505 of reflectors
• CPC Class Codes: F21V 29/71 using a combination of separate elements interconnected by heat-conducting means, e.g. with heat pipes or thermally conductive bars between separate heat-sink elements
• CPC Class Codes: F21V 29/763 the planes containing the fins or blades having the direction of the light emitting axis
• CPC Class Codes: F21V 5/007 Array of lenses or refractors for a cluster of light sources, e.g. for arrangement of multiple light sources in one plane combination of two or more refractors F21V5/008
• CPC Class Codes: F21V 5/04 of lens shape
• CPC Class Codes: F21W 2131/103 of streets or roads
• CPC Class Codes: F21Y 2103/10 comprising a linear array of point-like light-generating elements
• CPC Class Codes: F21Y 2105/10 comprising a two-dimensional array of point-like light-generating elements
• CPC Class Codes: F21Y 2115/10 Light-emitting diodes [LED]
• CPC Class Codes: G02B 27/095 Refractive optical elements
• CPC Class Codes: H01L 33/54 having a particular shape

Abstract

A radiation distribution system designed to produce a batwing distribution. The system may be used with radiative sources emitting in the visible spectrum or in other spectra. The system comprises a specially shaped lens disposed over a radiative source, such as an LED, for example. The lens and source are arranged between two reflector bodies, both of which have an elongated reflective surface that faces the source. The reflector bodies each have two different reflective surfaces that face outward and away from each other. The lens and both reflective surfaces work in concert to redirect a portion of the emitted radiation to create the desired batwing distribution. Several sources may be arranged linearly between a single pair of reflector bodies on a common surface to create a linear array of sources. Likewise, multiple linear arrays may be combined to form a two-dimensional array. In the two-dimensional configuration, linear arrays of sources are disposed on both sides of a reflector body, so that both of the reflective surfaces are utilized.

Claims

1. A radiation distribution system, comprising:

a lens along an x-axis and on a mount surface, said lens comprising a width along a y-axis, wherein said y-axis is perpendicular to said x-axis, and a height along a z-axis perpendicular to both the x-axis and the y-axis, said lens comprising a dielectric surface and comprising;

a width along a y-axis, wherein said width of said lens is tapered inward toward the middle of said lens;

a middle section comprising a concave center region that is tapered in along both the y-axis and the z-axis, said lens configured such that at least some emitted light initially impinging on said middle section of said lens is emitted through a surface of said middle section of said lens; and

two rounded end sections, each of said rounded end sections extending farther away from said mount surface in a direction parallel to the z-axis than said middle section, one of said end sections on each side of said middle section; and

at least two elongated reflective surfaces external to said lens and proximate to said lens, said elongated reflective surfaces comprising a length along said x-axis, a width along a y-axis, and a height along a z-axis, and wherein said length is larger than each of said width and said height; and

wherein light emitted from a radiative source interacts with said two rounded end sections of said lens and said elongated reflective surfaces to yield a batwing distribution pattern.

2. The radiation distribution system of claim 1, wherein said radiative source is on said mount surface such that a portion of radiation emitted from said radiative source interacts with said lens, wherein the primary emission of said radiative source is along said z-axis or an axis parallel to said z-axis.

3. The radiation distribution system of claim 2, wherein said radiative source comprises a light emitting diode (LED).

4. The radiation distribution system of claim 2, wherein said radiative source comprises a plurality of LEDs.

5. The radiation distribution system of claim 2, wherein a portion of said radiation that interacts with said lens is redirected by said elongated reflective surfaces.

6. The radiation distribution system of claim 2, further comprising a heat sink in thermal contact with said radiative source such that said heat sink does not obstruct radiation emitted from said radiative source.

7. The radiation distribution system of claim 2, further comprising an encapsulant on said light source, said lens fitting over said encapsulant.

8. The radiation distribution system of claim 7, wherein said encapsulant is dome-shaped and fits inside a dome-shaped cavity of said lens.

9. The radiation distribution system of claim 1, said dielectric surface comprising symmetry with respect to a longitudinal axis and a transverse plane.

10. The radiation distribution system of claim 9, wherein said lens is longer along the longitudinal direction than in the transverse plane.

11. The radiation distribution system of claim 1, said at least two reflective surfaces comprising first and second elongated reflective surfaces, said first and second reflective surfaces proximate to said lens on opposite sides such that said first reflective surface faces said second reflective surface.

12. The radiation distribution system of claim 11, wherein said first and second elongated reflective surfaces are concave.

13. The radiation distribution system of claim 1, wherein said elongated reflective surfaces comprise a high thermal conductivity material.

14. The radiation distribution system of claim 1, wherein said elongated reflective surfaces comprise aluminum.

15. The radiation distribution system of claim 1, said dielectric surface comprising symmetry with respect to a longitudinal axis, wherein said lens is longer along the longitudinal direction than along a direction orthogonal to the longitudinal direction.

16. The radiation distribution system of claim 1, said dielectric surface comprising a saddle-point at said middle section.