Transcatheter delivery system and method with controlled expansion and contraction of prosthetic heart valve

• US 9,561,102 B2
• Filed: 05/31/2011
• Issued: 02/07/2017
• Est. Priority Date: 06/02/2010
• Status: Active Grant

• Current Assignee: Medtronic Incorporated (Medtronic Plc)
• Original Assignee: Medtronic Incorporated (Medtronic Plc)
• Inventors: Rust, Matthew, Padraig, Savage, Pellegrini, Gianfranco, Rinne, Finn
• Primary Examiner(s): Woo, Julian W
• Assistant Examiner(s): David, Shaun L
• Application Number:
  US13/149,160
• Publication Number:
  US 20110301702A1
• Time in Patent Office: 2,079 Days
• Field of Search: 623/1.11, 623/2.11
• US Class Current: 1/1
• CPC Class Codes: A61F 2/2418 Scaffolds therefor, e.g. support stents
• CPC Class Codes: A61F 2/2427 Devices for manipulating or deploying heart valves during implantation
• CPC Class Codes: A61F 2/2436 Deployment by retracting a sheath
• CPC Class Codes: A61F 2/2439 Expansion controlled by filaments
• CPC Class Codes: A61F 2002/9505 having retaining means other than an outer sleeve, e.g. male-female connector between stent and instrument
• CPC Class Codes: A61F 2002/9665 with additional retaining means
• CPC Class Codes: A61F 2230/005 Rosette-shaped, e.g. star-shaped
• CPC Class Codes: A61F 2230/0054 V-shaped
• CPC Class Codes: A61F 2230/008 paraboloidal

Abstract

A delivery system for use with a prosthetic heart valve having a stent frame to which a valve structure is attached, includes a shaft assembly including a distal end and a coupling structure disposed near the distal end and configured to be coupled to a distal end of the prosthetic heart valve. The system includes a sheath assembly defining a lumen sized to slidably receive the shaft assembly. The delivery system is configured to transition from a loaded state in which the sheath assembly encompasses the prosthetic heart valve to a deployed state in which the sheath assembly is withdrawn from the prosthetic heart valve. The coupling structure is configured to provide a controlled expansion or contraction of the distal end of the prosthetic heart valve based on longitudinal movement of the distal end of the shaft assembly.

Claims

1. A delivery system for use with a prosthetic heart valve having a stent frame to which a valve structure is attached, the system comprising:

a shaft assembly including a distal end and a coupling structure disposed near the distal end and configured to be coupled to a distal end of the prosthetic heart valve;

a sheath assembly defining a lumen sized to slidably receive the shaft assembly; and

wherein the delivery system is configured to transition from a loaded state in which the sheath assembly encompasses the prosthetic heart valve to a deployed state in which the sheath assembly is withdrawn from the prosthetic heart valve, and wherein the coupling structure comprises a base portion and a plurality of legs extending from the base portion, and wherein the coupling structure including the base portion and the plurality of legs are formed from a shape memory material, and wherein the legs are angled away from a longitudinal axis of the base portion in a natural state of the coupling structure, and wherein the coupling structure self expands from a compressed state to the natural state, and wherein the coupling structure provides a controlled gradual expansion and controlled gradual contraction of the distal end of the prosthetic heart valve based on longitudinal movement of the distal end of the shaft assembly that causes contraction and self expansion of the coupling structure.

2. The delivery system of claim 1, wherein the coupling structure is configured to be moved in a first direction to provide a controlled expansion of the distal end of the prosthetic heart valve, and wherein the coupling structure is configured to be moved in a second direction opposite the first direction to provide a controlled contraction of the distal end of the prosthetic heart valve.

3. The delivery system of claim 2, wherein the first direction is a proximal direction and the second direction is a distal direction.

4. The delivery system of claim 1, wherein the shaft assembly further comprises a nose cone disposed at the distal end of the shaft assembly, and wherein the coupling structure is disposed at a proximal end of the nose cone.

5. The delivery system of claim 4, wherein the coupling structure is slidably attached to the nose cone, and wherein the coupling structure and the nose cone are configured to slide in a longitudinal direction with respect to each other.

6. The delivery system of claim 5, wherein the coupling structure includes a slot and the nose cone includes a feature configured to be positioned within the slot, wherein the slot and the feature are configured to guide the coupling structure as it slides with respect to the nose cone.

7. The delivery system of claim 5, wherein the nose cone is configured to be moved in a first direction to cause the coupling structure to provide a controlled expansion of the distal end of the prosthetic heart valve, and wherein the nose cone is configured to be moved in a second direction opposite the first direction to cause the coupling structure to provide a controlled contraction of the distal end of the prosthetic heart valve.

8. The delivery system of claim 7, wherein the first direction is a distal direction and the second direction is a proximal direction.

9. The delivery system of claim 1, wherein the coupling structure is configured to be automatically released from the distal end of the prosthetic heart valve when the prosthetic heart valve expands beyond a threshold amount.

10. The delivery system of claim 1, wherein the coupling structure is formed from Nitinol.

11. The delivery system of claim 1, wherein the distal end of the prosthetic heart valve is an inflow end of the prosthetic heart valve.

12. The delivery system of claim 1, wherein the distal end of the prosthetic heart valve is an outflow end of the prosthetic heart valve.

13. The delivery system of claim 1, wherein the base portion comprises a tubular base portion and the plurality of legs extend from the tubular base portion.

14. A system for performing a therapeutic procedure on a defective heart valve of a patient, the system comprising:

a prosthetic heart valve having a stent frame and a valve structure attached to the stent frame and forming at least two valve leaflets, the prosthetic heart valve being self-expandable from a compressed arrangement to a natural arrangement; and

a delivery system including;

a shaft assembly including a distal end and a coupling structure disposed near the distal end and configured to be coupled to a distal end of the prosthetic heart valve; and

a sheath assembly defining a lumen sized to slidably receive the shaft assembly;

wherein the delivery system is configured to slidably receive the prosthetic heart valve within the sheath assembly and is configured to be operable to transition from a loaded state in which the sheath assembly encompasses the prosthetic heart valve to a deployed state in which the sheath assembly is withdrawn from the prosthetic heart valve to permit the prosthetic heart valve to self-expand to the natural arrangement and release from the delivery system, and wherein the coupling structure comprises a base portion and a plurality of legs extending from the base portion, and wherein the coupling structure including the base portion and the plurality of legs are formed from a shape memory material, and wherein the legs are angled away from a longitudinal axis of the base portion in a natural state of the coupling structure, and wherein the coupling structure self expands from a compressed state to the natural state, and wherein the coupling structure is configured to provide a controlled gradual expansion of the distal end of the prosthetic heart valve based on longitudinal movement of the distal end of the shaft assembly in a first direction, and provide a controlled contraction of the distal end of the prosthetic heart valve based on longitudinal movement of the distal end of the shaft assembly in a second direction opposite to the first direction.

15. The system of claim 14, wherein the first direction is a distal direction and the second direction is a proximal direction.

16. The system of claim 14, wherein the first direction is a proximal direction and the second direction is a distal direction.

17. The system of claim 14, wherein the shaft assembly further comprises a nose cone disposed at the distal end of the shaft assembly, and wherein the coupling structure is slidably attached to the nose cone.

18. The system of claim 14, wherein the coupling structure is configured to be automatically released from the distal end of the prosthetic heart valve when the prosthetic heart valve expands beyond a threshold amount.